Custom Hi-Vis Long-Sleeve T-Shirts
ZipaSports manufactures custom hi-vis long-sleeve t-shirts in Sialkot, Pakistan, with a minimum order of 20–25 pieces per design and 15–25 business day production. Rail, highways and utility contractors order these for shoulder seasons when a vest over a short-sleeve tee is not enough cover.
Bodies are knitted from 160 GSM fluorescent polyester birdseye with a moisture-wicking finish, set-in sleeves and a self-fabric crew neck taped across the shoulders. We sew 5cm retro-reflective tape as a waist band with braces plus twin sleeve bands, and the clear back panel takes screen print, DTF or heat transfer company identification. Side seams are overlocked and the hem twin-needled to survive industrial laundering.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
Hi-Vis Long-Sleeve T-Shirts Specifications & Options
| Fabric / materials | 160 GSM fluorescent polyester birdseye knit with 5cm retro-reflective tape |
|---|---|
| Fabric | 160 GSM fluorescent polyester birdseye knit |
| Sleeve | Long set-in sleeve with twin reflective bands |
| Reflective tape | 5cm retro-reflective, band-and-braces plus sleeve bands |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Sizes | Adult XS–5XL, women's XS–4XL, youth sizes; fully custom size charts |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Hi-Vis Long-Sleeve T-Shirts Customisation Options
- Fluorescent yellow or fluorescent orange body colours
- Two-tone body with navy or black lower panel and sleeves
- Band-and-braces, waist-only or twin-hoop tape layouts
- Chest pocket with pen division or ID card loop
- Crew neck or three-button placket collar
- Women's cut with shaped side seams and youth sizing
- Birdseye, interlock or pin-dot mesh fabric substitutions
- Private label with woven labels, care labels and polybags
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Hi-Vis Long-Sleeve T-Shirts — Frequently Asked Questions
What is the minimum order for custom hi-vis long-sleeve t-shirts?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are hi-vis long-sleeve t-shirts made from?
160 GSM fluorescent polyester birdseye knit with 5cm retro-reflective tape. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
Does the reflective tape stiffen the sleeves?
We use segmented and flexible tape options on the sleeves so the arm still bends freely. Solid tape is available where you want maximum reflective area, and we set the band positions on your mockup drawing before cutting.
How should these be laundered?
Wash at 40°C inside out without bleach or fabric softener, and tumble dry on low. The birdseye knit holds its fluorescent shade well; high heat is what shortens reflective tape life, so we recommend line drying for long-service fleets.
Can we get a women's fit in the same colourway?
Yes. We cut a women's block with shaped side seams, a narrower shoulder and a slightly longer back hem, using the same fluorescent fabric batch so mixed teams match exactly on site.
How much do custom hi-vis long-sleeve t-shirts cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
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