Custom Hi-Vis Over-Trousers
ZipaSports manufactures custom hi-vis over-trousers in Sialkot, Pakistan, with a minimum order of 20–25 pieces per design and 15–25 business day production. Utility and highways crews keep these in the van to pull straight over work trousers and boots when the weather turns.
Cut from 190T PU-coated fluorescent polyester with heat-sealed seams, the leg opens on a side zip from ankle to knee so they go on over boots without unlacing. The waist is fully elasticated with an optional drawcord, and hook-and-loop ankle tabs close the hem against spray. Two 5cm reflective bands sit below the knee where they are most visible to drivers, and side access slots let the wearer reach trouser pockets underneath.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
Hi-Vis Over-Trousers Specifications & Options
| Fabric / materials | 190T PU-coated fluorescent polyester, heat-sealed seams |
|---|---|
| Fabric | 190T PU-coated fluorescent polyester |
| Seams | Heat-sealed |
| Leg opening | Side zip ankle to knee with storm flap |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Sizes | Adult XS–5XL, women's XS–4XL, youth sizes; fully custom size charts |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Hi-Vis Over-Trousers Customisation Options
- Full-length side zips for boots-on fitting
- Braces or bib front conversion
- Reinforced seat and knee panels
- Hook-and-loop or press-stud ankle tabs
- Side access slots to reach under-trouser pockets
- Short, regular and tall leg lengths
- Women's fit and youth sizing
- Private label with care labels and carry pouch
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Hi-Vis Over-Trousers — Frequently Asked Questions
What is the minimum order for custom hi-vis over-trousers?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are hi-vis over-trousers made from?
190T PU-coated fluorescent polyester, heat-sealed seams. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
Will they go over boots?
Yes. The standard side zip runs ankle to knee, which is enough for most safety boots, and a full-length side zip is available for rigger boots or where crews need to dress in a hurry.
How are the reflective bands positioned?
Two 5cm bands sit below the knee, the position that reads best in vehicle headlights. Thigh bands can be added where your site rules or client specification call for extra coverage.
Do they crease badly when stored rolled in a van?
The PU coating relaxes once worn and the fabric does not hold hard creases. We supply a matching stuff pouch on request so the over-trousers stay clean and packed flat in vehicle stock.
How much do custom hi-vis over-trousers cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
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