
Custom Embroidered Gi Patches
ZipaSports manufactures custom embroidered gi patches in Sialkot, Pakistan, with a minimum order of 20–25 pieces per design and 15–25 business day production. Academies order patch packs to refresh existing gis, and gi brands have us pre-position patches on back, chest, shoulder and trouser panels before dispatch.
Patches are embroidered on cotton twill backing with up to twelve thread colours, then finished with a merrowed overlock border that stops fraying under constant grip friction. We supply them with a plain sew-on edge, a heat-seal backing for press application, or already stitched onto gis following IBJJF placement zones.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
Embroidered Gi Patches Specifications & Options
| Fabric / materials | Cotton twill base; polyester embroidery thread up to 12 colours; merrowed overlock border |
|---|---|
| Sizes | 5 cm chest badges up to 35 cm back panels |
| Backing | Sew-on edge, heat-seal or pre-sewn to garments |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Embroidered Gi Patches Customisation Options
- Any shape die line — shields, circles, full back panels
- Up to 12 embroidery thread colours per patch
- Merrow border colour matched or contrasted to your artwork
- Heat-seal backing for iron-on application
- Pre-sewing onto gis in IBJJF-legal placement zones
- Mixed size packs per academy branch
- Metallic thread accents for premium ranges
- Individually bagged patch packs with header cards
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Embroidered Gi Patches — Frequently Asked Questions
What is the minimum order for custom embroidered gi patches?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are embroidered gi patches made of?
Cotton twill base; polyester embroidery thread up to 12 colours; merrowed overlock border. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
Where can patches legally sit on a competition gi?
IBJJF rules allow patches on the shoulders, chest, back and specific trouser zones, and they must be of cotton-like fabric with sealed edges. We keep a placement template on file and pre-position patches inside those zones on request.
Will the patches survive academy washing routines?
Yes. The twill base and merrowed border are built for hot machine washes, and the polyester threads hold colour well past the life of most gis. Sewn application outlasts heat-seal for daily-wash garments.
Can you reproduce fine text and gradients?
Embroidery holds text down to about 5 mm letter height; finer detail or gradient artwork is better run as a woven patch, which we also produce. We advise on the best method when you send artwork.
How much do custom embroidered gi patches cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
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