Custom Gi Jackets
ZipaSports is a custom BJJ gi jacket manufacturer and supplier in Sialkot, Pakistan — our own factory since 2005 — producing pearl weave and single weave gi jackets at 350–550 GSM with reinforced collars and contrast stitching for BJJ academies, no-gi gyms, competition teams, startup fightwear brands and distributors, from 20–25 pieces per design, with a free 24-hour digital mockup and a free remake on any manufacturing defect.
Jackets are produced across the full 350-550 GSM pearl and gold weave range on the same block, so a customer can pair a heavy jacket with lighter trousers. Construction is unchanged from the full set: EVA foam collar wrapped in twill tape, four-needle chain stitched skirt and side vents, and reinforced sleeve-end binding. Every decoration method we run on a full gi applies here, including sublimated inner lapels applied before assembly.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
- Sample 5–7 days, credited on bulk
- Express 7–12 days
- 🛡️ Free remake guarantee
Gi Jackets Specifications & Options
| Fabric / materials | 350-550 GSM pearl-weave or gold-weave cotton |
|---|---|
| Fabric range | 350-550 GSM pearl weave or gold weave |
| Collar | EVA foam core, twill tape wrap, multi-row stitch |
| Skirt and vents | Four-needle chain stitch, bar-tacked vent tops |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Sizes | Adult XS–5XL, women's XS–4XL, youth sizes; fully custom size charts |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Gi Jackets Customisation Options
- Pearl weave, gold weave or double-pass heavy weave
- Standard, competition-slim or relaxed jacket cut
- Contrast lapel tape and interior yoke lining
- Embroidered, tackle twill, woven-patch or sublimated branding
- Rank bar sleeve to academy colours
- Reinforced shoulder yoke for heavy grip training
- Odd-size jacket runs to balance a mixed team order
- Individual poly bag with size sticker for retail shelves
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Gi Jackets — Frequently Asked Questions
What is the minimum order for custom gi jackets?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are gi jackets made from?
350-550 GSM pearl-weave or gold-weave cotton. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
Why buy the jacket separately?
Grapplers rarely wear jacket and trousers out at the same rate, and many need a different size top to bottom. Selling the jacket alone also lets a retailer clear odd sizes without dead stock.
Does a heavier weave change the fit?
Slightly. Gold weave and heavy pearl weave hang stiffer and feel fuller in the shoulder, and they take a little longer to break in. The pattern measurements stay identical across weights.
Will a separately bought jacket match trousers from an earlier order?
If the colourway and dye lot are recorded we can match closely, though cotton dye lots can vary slightly between production runs. We keep lot references on file so repeat orders stay as close as possible.
How much do custom gi jackets cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
What happens if my gi jackets arrive with a defect?
Quality Guarantee: if any garment arrives with a manufacturing defect, we remake it free of charge — the remake goes into production within 3 days of your report. Send photos and your order reference within 7 days of delivery; replacement pieces are shipped to you at no charge, or we issue a credit if you prefer. Full policy: Quality Guarantee.
Do you make gi jackets for startup brands, clubs and academies?
Yes. ZipaSports manufactures custom gi jackets in Sialkot, Pakistan for startup and established sportswear brands (no MOQ limit for brands), for clubs and teams from 20–25 pieces per design, and for academies, schools, gyms and studios — each order carries your own crest, colours, names, numbers and labels.
Can we order gi jackets without trousers?
Yes. Gi jackets can be ordered on their own in pearl weave or single weave cotton and poly-cotton at 350–550 GSM, with reinforced collars, contrast stitching and your own patches and woven labels. Minimum 20–25 pieces per design.
Where is your BJJ clothing factory and do you export to the UK and USA?
Our factory is in Sialkot, Punjab, Pakistan, and we ship worldwide. Express courier with DHL, FedEx or UPS takes 5–10 days to the UK, USA, Canada, Australia, Europe and the GCC, while sea freight for bulk takes 3–6 weeks.
Custom Gi Jackets — manufacturer, supplier & factory in Sialkot
Buyers describe this product in different words — custom BJJ gi jackets, gi jacket manufacturer, jiu jitsu gi top supplier — and every phrasing lands at the same place: ZipaSports' own factory in Sialkot, Pakistan, where gi jackets are cut, printed, sewn and inspected under one roof. Whether you are sourcing as a BJJ club, an academy, a gym or a brand, the minimum is 20–25 pieces per design and the digital mockup is free within 24 hours.
As a BJJ apparel supplier we also handle wholesale runs for distributors and private-label production for startup and established brands — your labels, your packaging, our factory. Every gi jackets order is covered by the quality guarantee: any manufacturing defect is remade free of charge.
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