Custom Long-Sleeve Rash Guards
ZipaSports is a custom long-sleeve rash guard manufacturer and supplier in Sialkot, Pakistan — our own factory since 2005 — producing long-sleeve rash guards in 180–220 GSM polyester-spandex with flatlock seams and all-over sublimation for BJJ academies, no-gi gyms, competition teams, startup fightwear brands and distributors, from 20–25 pieces per design, with a free 24-hour digital mockup and a free remake on any manufacturing defect.
The body is 240 GSM poly-spandex with four-way stretch, sublimated panel by panel before cutting so artwork runs edge to edge with no cracking or peel. Flatlock seams sit flat against the skin under a collar tie or body lock, and the raglan sleeve keeps the shoulder seam out of the armpit. A silicone-gripped inner hem band stops the top riding up during scrambles.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
- Sample 5–7 days, credited on bulk
- Express 7–12 days
- 🛡️ Free remake guarantee
Long-Sleeve Rash Guards Specifications & Options
| Fabric / materials | 240 GSM poly-spandex with four-way stretch and flatlock seams |
|---|---|
| Body fabric | 240 GSM poly-spandex, four-way stretch |
| Seams | Flatlock throughout, bar-tacked at underarm |
| Sleeve | Raglan cut with reinforced cuff binding |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Sizes | Adult XS–5XL, women's XS–4XL, youth sizes; fully custom size charts |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Long-Sleeve Rash Guards Customisation Options
- 240-300 GSM poly-spandex depending on preferred compression
- Full sublimated artwork, edge to edge on every panel
- Raglan or set-in sleeve construction
- Mesh underarm gusset for hot-climate academies
- Contrast flatlock stitch colour
- Rank-coloured cuff and collar bands
- Silicone hem grip or plain double-needle hem
- Own woven neck label or heat-transfer tagless label
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Long-Sleeve Rash Guards — Frequently Asked Questions
What is the minimum order for custom long-sleeve rash guards?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are long-sleeve rash guards made from?
240 GSM poly-spandex with four-way stretch and flatlock seams. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
Will sublimated artwork fade or peel from the mat?
No. Dye sublimation bonds into the polyester fibre rather than sitting on top, so it cannot crack, peel or scuff off through mat contact. Colour holds through repeated hot washing, unlike a printed transfer.
How tight should a rash guard fit?
It should be snug with no loose fabric for an opponent to grip, but not restrict a full shoulder rotation. If between sizes, competitors usually size down and hobbyists size up. Send us your own fit chart and we will grade to it.
How should rash guards be laundered?
Cold wash inside out straight after training and hang to dry. Never tumble dry or iron the panels, as heat degrades the elastane and shortens the life of the stretch, and skip fabric softener which coats the fibre and traps odour.
How much do custom long-sleeve rash guards cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
What happens if my long-sleeve rash guards arrive with a defect?
Quality Guarantee: if any garment arrives with a manufacturing defect, we remake it free of charge — the remake goes into production within 3 days of your report. Send photos and your order reference within 7 days of delivery; replacement pieces are shipped to you at no charge, or we issue a credit if you prefer. Full policy: Quality Guarantee.
Do you make long-sleeve rash guards for startup brands, clubs and academies?
Yes. ZipaSports manufactures custom long-sleeve rash guards in Sialkot, Pakistan for startup and established sportswear brands (no MOQ limit for brands), for clubs and teams from 20–25 pieces per design, and for academies, schools, gyms and studios — each order carries your own crest, colours, names, numbers and labels.
Do you produce long-sleeve rash guards with all-over prints?
Yes. Long-sleeve rash guards are cut in polyester-spandex or nylon-spandex at 180–220 GSM with flatlock seams, and dye sublimation gives unlimited colours across the whole garment with no cracking or peeling. Order from 20–25 pieces per design.
Can a new jiu jitsu brand order private-label gis from you?
Yes. We produce full private-label BJJ gis and no-gi wear with your own woven neck labels, printed size tags, hang tags and branded polybags. Send a logo or an idea and our studio returns a free digital mockup within 24 hours, with unlimited revisions before approval.
Custom Long-Sleeve Rash Guards — manufacturer, supplier & factory in Sialkot
Buyers describe this product in different words — custom long-sleeve rash guards, long sleeve rash guard manufacturer, BJJ long sleeve rash guard supplier — and every phrasing lands at the same place: ZipaSports' own factory in Sialkot, Pakistan, where long-sleeve rash guards are cut, printed, sewn and inspected under one roof. Whether you are sourcing as a BJJ club, an academy, a gym or a brand, the minimum is 20–25 pieces per design and the digital mockup is free within 24 hours.
As a BJJ apparel supplier we also handle wholesale runs for distributors and private-label production for startup and established brands — your labels, your packaging, our factory. Every long-sleeve rash guards order is covered by the quality guarantee: any manufacturing defect is remade free of charge.
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