Custom Pearl Weave Competition Gis
ZipaSports is a custom pearl weave competition gi manufacturer and supplier in Sialkot, Pakistan — our own factory since 2005 — producing pearl weave competition gi jackets at 350–550 GSM with 8–12 oz ripstop trousers and reinforced stress points for BJJ academies, no-gi gyms, competition teams, startup fightwear brands and distributors, from 20–25 pieces per design, with a free 24-hour digital mockup and a free remake on any manufacturing defect.
The jacket runs in 450 GSM pearl-weave cotton with an EVA foam-filled, twill-taped collar and four-needle chain stitch through the skirt, side vents and sleeve ends. Trousers are cotton ripstop with double-layer knee panels from mid-thigh to shin, six belt loops and a flat rope drawstring. Branding is applied as woven or rubber patches, tackle twill, direct embroidery or a sublimated inner-lapel panel before final assembly.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
- Sample 5–7 days, credited on bulk
- Express 7–12 days
- 🛡️ Free remake guarantee
Pearl Weave Competition Gis Specifications & Options
| Fabric / materials | 450 GSM pearl-weave cotton jacket with cotton ripstop trousers |
|---|---|
| Jacket fabric | 450 GSM pearl-weave cotton, pre-shrunk |
| Trouser fabric | Cotton ripstop with double-layer knee panels |
| Collar | EVA foam-filled, twill-taped, multi-row stitched |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Sizes | Adult XS–5XL, women's XS–4XL, youth sizes; fully custom size charts |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Pearl Weave Competition Gis Customisation Options
- 350-550 GSM pearl weave or gold weave on the same jacket block
- White, royal blue, black or Pantone-matched shell colourways
- Contrast collar, lapel tape and vent binding in club colours
- Woven, rubber or PVC patches at shoulder, thigh and back panel
- Sublimated inner-lapel artwork visible only when the lapel folds
- Tackle twill lettering or 3D-puff embroidery on the back yoke
- Cotton ripstop or twill trousers, tapered or traditional leg
- Own woven neck label, hem tab and care label under your brand
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Pearl Weave Competition Gis — Frequently Asked Questions
What is the minimum order for custom pearl weave competition gis?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are pearl weave competition gis made from?
450 GSM pearl-weave cotton jacket with cotton ripstop trousers. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
How much will a pearl weave gi shrink after washing?
The cotton is pre-shrunk at the mill, so expect a small settle over the first few washes rather than a full size drop. Cold washing and line drying keeps that movement minimal. If your academy prefers shrink-to-fit, we can cut sleeves and skirt long.
Will the gi pass competition uniform inspection?
We cut sleeve and trouser lengths to IBJJF measurement guidance and keep patch placement inside the permitted zones, in single-colour white, royal or black. Rank bars and academy patches are positioned to the same guidance. Final approval always sits with the event's own inspection table.
How well does the collar hold up to constant grip fighting?
The collar is EVA foam-filled, wrapped in twill tape and stitched through with parallel rows so it resists collapsing under repeated collar grips. It also dries faster than a rice-grain cotton fill and keeps its shape through heavy laundering.
How much do custom pearl weave competition gis cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
What happens if my pearl weave competition gis arrive with a defect?
Quality Guarantee: if any garment arrives with a manufacturing defect, we remake it free of charge — the remake goes into production within 3 days of your report. Send photos and your order reference within 7 days of delivery; replacement pieces are shipped to you at no charge, or we issue a credit if you prefer. Full policy: Quality Guarantee.
Do you make pearl weave competition gis for startup brands, clubs and academies?
Yes. ZipaSports manufactures custom pearl weave competition gis in Sialkot, Pakistan for startup and established sportswear brands (no MOQ limit for brands), for clubs and teams from 20–25 pieces per design, and for academies, schools, gyms and studios — each order carries your own crest, colours, names, numbers and labels.
What weight are your pearl weave competition gis?
Pearl weave competition gi jackets are made between 350 and 550 GSM in cotton or poly-cotton, paired with 8–12 oz ripstop or twill trousers and reinforced stress points. We build them to your own cut, patches and woven labels from 20–25 pieces per design.
What is the minimum order for custom BJJ gis and rash guards?
The minimum is 20–25 pieces per design, and lower quantities are possible on request for sample runs or small academy orders. Established sportswear brands and companies have no MOQ limit and can order any quantity.
Custom Pearl Weave Competition Gis — manufacturer, supplier & factory in Sialkot
Buyers describe this product in different words — custom pearl weave competition gis, pearl weave gi manufacturer, competition BJJ gi supplier — and every phrasing lands at the same place: ZipaSports' own factory in Sialkot, Pakistan, where pearl weave competition gis are cut, printed, sewn and inspected under one roof. Whether you are sourcing as a BJJ club, an academy, a gym or a brand, the minimum is 20–25 pieces per design and the digital mockup is free within 24 hours.
As a BJJ apparel supplier we also handle wholesale runs for distributors and private-label production for startup and established brands — your labels, your packaging, our factory. Every pearl weave competition gis order is covered by the quality guarantee: any manufacturing defect is remade free of charge.
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