Custom Ranked Rash Guards
ZipaSports is a custom ranked rash guard manufacturer and supplier in Sialkot, Pakistan — our own factory since 2005 — producing ranked rash guards with belt-colour sleeve panels in 180–220 GSM polyester-spandex for BJJ academies, no-gi gyms, competition teams, startup fightwear brands and distributors, from 20–25 pieces per design, with a free 24-hour digital mockup and a free remake on any manufacturing defect.
Each rash guard carries the rank colour across the sleeve or a defined chest band, sublimated into 260 GSM poly-spandex so the colour block never peels away from the base fabric. We produce the whole rank ladder from one artwork file, changing only the colour separation, which keeps the design identical across a mixed academy order. Flatlock seams, raglan sleeves and a gripped hem match our standard competition build.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
- Sample 5–7 days, credited on bulk
- Express 7–12 days
- 🛡️ Free remake guarantee
Ranked Rash Guards Specifications & Options
| Fabric / materials | 260 GSM poly-spandex, sublimated rank panels, flatlock seams |
|---|---|
| Body fabric | 260 GSM poly-spandex, four-way stretch |
| Rank marking | Sublimated sleeve or chest band per belt colour |
| Rank set | White, blue, purple, brown and black |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Sizes | Adult XS–5XL, women's XS–4XL, youth sizes; fully custom size charts |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Ranked Rash Guards Customisation Options
- Full rank ladder produced from a single artwork file
- Rank colour on sleeve, chest band or shoulder yoke
- Long or short sleeve within the same rank set
- Women's cut version of every rank colour
- Junior rank colours for youth grading systems
- Academy crest sublimated to chest and upper back
- Coral and red belt versions for senior instructors
- Split-order packing by rank for easy academy distribution
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Ranked Rash Guards — Frequently Asked Questions
What is the minimum order for custom ranked rash guards?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are ranked rash guards made from?
260 GSM poly-spandex, sublimated rank panels, flatlock seams. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
Do ranked rash guards satisfy no-gi competition rules?
Many federations require the rash guard to carry at least ten per cent of the competitor's rank colour, and we set the sleeve or band area to meet that guidance. Requirements differ by federation and event, so check the specific ruleset before the day.
Can one academy order mix ranks in a single run?
Yes. We split the run by rank colour and size, and pack each rank separately with labels so the academy can hand them out without sorting.
Does the rank colour fade before the rest of the garment?
No. The rank block is sublimated in the same pass as the artwork, so it ages at the same rate as the body. Strong colours such as purple hold better than a screen-printed panel would.
How much do custom ranked rash guards cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
What happens if my ranked rash guards arrive with a defect?
Quality Guarantee: if any garment arrives with a manufacturing defect, we remake it free of charge — the remake goes into production within 3 days of your report. Send photos and your order reference within 7 days of delivery; replacement pieces are shipped to you at no charge, or we issue a credit if you prefer. Full policy: Quality Guarantee.
Do you make ranked rash guards for startup brands, clubs and academies?
Yes. ZipaSports manufactures custom ranked rash guards in Sialkot, Pakistan for startup and established sportswear brands (no MOQ limit for brands), for clubs and teams from 20–25 pieces per design, and for academies, schools, gyms and studios — each order carries your own crest, colours, names, numbers and labels.
Can you make ranked rash guards in every belt colour?
Yes. Ranked rash guards are produced with belt-colour sleeve panels across white, blue, purple, brown and black ranks, in polyester-spandex at 180–220 GSM with flatlock seams. Each rank counts as its own design at 20–25 pieces, lower on request.
Are you a BJJ gi manufacturer or a trading company?
ZipaSports is the factory. Every gi, rash guard and pair of spats is patterned, cut, printed, sewn and inspected in our own facility in Sialkot, Pakistan, which has run since 2005. Video tours and pre-shipment photos are available on request.
Custom Ranked Rash Guards — manufacturer, supplier & factory in Sialkot
Buyers describe this product in different words — custom ranked rash guards, ranked rash guard manufacturer, IBJJF ranked rash guard supplier — and every phrasing lands at the same place: ZipaSports' own factory in Sialkot, Pakistan, where ranked rash guards are cut, printed, sewn and inspected under one roof. Whether you are sourcing as a BJJ club, an academy, a gym or a brand, the minimum is 20–25 pieces per design and the digital mockup is free within 24 hours.
As a BJJ apparel supplier we also handle wholesale runs for distributors and private-label production for startup and established brands — your labels, your packaging, our factory. Every ranked rash guards order is covered by the quality guarantee: any manufacturing defect is remade free of charge.
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