Custom Ultralight Travel Gis
ZipaSports is a custom ultralight travel gi manufacturer and supplier in Sialkot, Pakistan — our own factory since 2005 — producing ultralight gis with pearl weave jackets at the lighter end of 350–550 GSM and 8 oz ripstop trousers for BJJ academies, no-gi gyms, competition teams, startup fightwear brands and distributors, from 20–25 pieces per design, with a free 24-hour digital mockup and a free remake on any manufacturing defect.
This build strips weight without dropping construction: a 350 GSM pearl-weave jacket, lightweight cotton ripstop trousers and a slimmer EVA collar that compresses flat in a bag. Seam allowances are trimmed and the skirt is chain stitched rather than bar-tacked in bulk, so the whole gi rolls tight. It dries quickly between sessions on a two-a-day camp schedule, which is the main reason teams order it.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
- Sample 5–7 days, credited on bulk
- Express 7–12 days
- 🛡️ Free remake guarantee
Ultralight Travel Gis Specifications & Options
| Fabric / materials | 350 GSM pearl-weave cotton jacket; lightweight cotton ripstop trousers |
|---|---|
| Jacket fabric | 350 GSM pearl-weave cotton |
| Trouser fabric | Lightweight cotton ripstop |
| Collar | Slim compressible EVA foam core |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Sizes | Adult XS–5XL, women's XS–4XL, youth sizes; fully custom size charts |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Ultralight Travel Gis Customisation Options
- 350 or 400 GSM pearl weave for summer and mixed use
- Minimal-patch layout to keep packed weight down
- Sublimated lapel and inner-yoke artwork instead of patches
- Contrast stitch colour on collar and skirt
- Tapered ripstop leg or traditional straight leg
- Seminar tour dates printed to the inner jacket panel
- Matching lightweight drawstring gi sack
- Own woven neck label and packing under your brand
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Ultralight Travel Gis — Frequently Asked Questions
What is the minimum order for custom ultralight travel gis?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are ultralight travel gis made from?
350 GSM pearl-weave cotton jacket; lightweight cotton ripstop trousers. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
How is this different from a standard competition gi?
Same pattern and same collar method, lighter cloth throughout and a slimmer collar core. It compresses far smaller in a bag and dries faster, at the cost of some of the grip-resisting stiffness a heavy competition gi gives you.
Does a lighter gi wear out faster?
Not in normal use. Knee panels are still doubled and stress seams still chain stitched. Very heavy daily training on abrasive mats will show wear sooner on 350 GSM than on 550 GSM, which is the trade for packability.
Can it still be used in competition?
Yes, provided the colour and measurements match the event's requirements, which we cut to IBJJF guidance. Some competitors prefer the lighter cloth for weight-in advantages, though the inspection table's call is final.
How much do custom ultralight travel gis cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
What happens if my ultralight travel gis arrive with a defect?
Quality Guarantee: if any garment arrives with a manufacturing defect, we remake it free of charge — the remake goes into production within 3 days of your report. Send photos and your order reference within 7 days of delivery; replacement pieces are shipped to you at no charge, or we issue a credit if you prefer. Full policy: Quality Guarantee.
Do you make ultralight travel gis for startup brands, clubs and academies?
Yes. ZipaSports manufactures custom ultralight travel gis in Sialkot, Pakistan for startup and established sportswear brands (no MOQ limit for brands), for clubs and teams from 20–25 pieces per design, and for academies, schools, gyms and studios — each order carries your own crest, colours, names, numbers and labels.
How light can you make an ultralight travel gi?
We build ultralight travel gis with pearl weave jackets at the lighter end of our 350–550 GSM range and 8 oz ripstop trousers, cut to pack down for competition travel. Minimum order is 20–25 pieces per design, lower on request.
Are you a BJJ gi manufacturer or a trading company?
ZipaSports is the factory. Every gi, rash guard and pair of spats is patterned, cut, printed, sewn and inspected in our own facility in Sialkot, Pakistan, which has run since 2005. Video tours and pre-shipment photos are available on request.
Custom Ultralight Travel Gis — manufacturer, supplier & factory in Sialkot
Buyers describe this product in different words — custom ultralight travel gis, lightweight BJJ gi manufacturer, ultralight gi supplier — and every phrasing lands at the same place: ZipaSports' own factory in Sialkot, Pakistan, where ultralight travel gis are cut, printed, sewn and inspected under one roof. Whether you are sourcing as a BJJ club, an academy, a gym or a brand, the minimum is 20–25 pieces per design and the digital mockup is free within 24 hours.
As a BJJ apparel supplier we also handle wholesale runs for distributors and private-label production for startup and established brands — your labels, your packaging, our factory. Every ultralight travel gis order is covered by the quality guarantee: any manufacturing defect is remade free of charge.
Also searched as:
Who orders custom ultralight travel gis? Startups, clubs, academies & more
Related resources
More BJJ products
