Custom Double Weave Judo Gis
ZipaSports is a custom double weave judo gi manufacturer and supplier in Sialkot, Pakistan — our own factory since 2005 — producing custom double weave judo gis with dense cotton or poly-cotton jackets at the heavier end of the 350–550 GSM range and 8–12 oz twill trousers for judo clubs, dojos, schools and universities, competition squads and teamwear distributors, from 20–25 pieces per design, with a free 24-hour digital mockup and a free remake on any manufacturing defect.
The jacket is woven at 550 GSM in a dense double weave, then built with a quilted lapel core, a reinforced shoulder yoke and multi-row stitching down the skirt so a grip cannot pull the panel out of shape. Trousers are heavy cotton drill with a double-layer knee running from mid-thigh to shin, six belt loops and a flat cotton drawcord. Club names and national marks are applied by direct embroidery, tackle twill or woven shoulder patches.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
- Sample 5–7 days, credited on bulk
- Express 7–12 days
- 🛡️ Free remake guarantee
Double Weave Judo Gis Specifications & Options
| Fabric / materials | 550 GSM double-weave cotton jacket; heavy cotton drill trousers |
|---|---|
| Jacket fabric | 550 GSM double-weave cotton, pre-shrunk |
| Lapel | Quilted multi-layer core, cross-stitched |
| Shoulder | Reinforced yoke with taped seam |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Sizes | Adult XS–5XL, women's XS–4XL, youth sizes; fully custom size charts |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Double Weave Judo Gis Customisation Options
- 450-550 GSM weave weight depending on contest or club use
- Contest white or contest blue shell
- Back number panel sewn to club or event specification
- Embroidered club name across the shoulder yoke
- Woven or tackle twill national and sponsor marks
- Reinforced sleeve-end binding for heavy grip work
- Trouser weight matched or lightened against the jacket
- Own woven neck label and packing under your brand
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Double Weave Judo Gis — Frequently Asked Questions
What is the minimum order for custom double weave judo gis?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are double weave judo gis made from?
550 GSM double-weave cotton jacket; heavy cotton drill trousers. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
How much does a double weave gi shrink?
The cotton is pre-shrunk, so expect a modest settle rather than a full size drop, mostly in the first three washes. Wash cold and line dry. Clubs that want shrink-to-fit can ask us to cut sleeve and skirt long.
Will the gi meet contest uniform measurement checks?
We cut sleeve length, skirt drop and trouser length to IJF measurement guidance and can position the back number panel to your federation's layout. We are not an IJF-licensed label, so the event's own sokuteiki check remains the final word.
Why choose double weave over single weave?
Double weave is much harder for an opponent to grip and crumple, which is why seniors and contest players prefer it. It is heavier, warmer and takes longer to break in and dry, so most clubs keep single weave for daily randori.
How much do custom double weave judo gis cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
What happens if my double weave judo gis arrive with a defect?
Quality Guarantee: if any garment arrives with a manufacturing defect, we remake it free of charge — the remake goes into production within 3 days of your report. Send photos and your order reference within 7 days of delivery; replacement pieces are shipped to you at no charge, or we issue a credit if you prefer. Full policy: Quality Guarantee.
Do you make double weave judo gis for startup brands, clubs and academies?
Yes. ZipaSports manufactures custom double weave judo gis in Sialkot, Pakistan for startup and established sportswear brands (no MOQ limit for brands), for clubs and teams from 20–25 pieces per design, and for academies, schools, gyms and studios — each order carries your own crest, colours, names, numbers and labels.
Do you manufacture double weave judo gis for competition?
Yes. Our double weave judo gis use dense cotton or poly-cotton jackets at the heavier end of the 350–550 GSM range with 8–12 oz twill trousers, cut to your own size specification, from 20–25 pieces per design with a free 24-hour mockup.
Do you supply judo gis wholesale to distributors and retailers?
Yes. We manufacture judo gis, belts and club teamwear wholesale for distributors, kit suppliers and retailers, under your own woven neck labels, printed size tags, hang tags and branded polybags. Bulk production runs 15–25 business days after design approval.
Custom Double Weave Judo Gis — manufacturer, supplier & factory in Sialkot
Buyers describe this product in different words — custom double weave judo gis, double weave judo gi manufacturer, double weave judogi supplier — and every phrasing lands at the same place: ZipaSports' own factory in Sialkot, Pakistan, where double weave judo gis are cut, printed, sewn and inspected under one roof. Whether you are sourcing as a judo club, an academy, a gym or a brand, the minimum is 20–25 pieces per design and the digital mockup is free within 24 hours.
As a judo apparel supplier we also handle wholesale runs for distributors and private-label production for startup and established brands — your labels, your packaging, our factory. Every double weave judo gis order is covered by the quality guarantee: any manufacturing defect is remade free of charge.
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