Custom Under-Gi Base Layers
ZipaSports is a custom under-gi base layer manufacturer and supplier in Sialkot, Pakistan — our own factory since 2005 — producing custom under-gi base layers in polyester-spandex or nylon-spandex 180–220 GSM with flatlock seams for judo academies, dojos, startup fightwear brands, clubs and wholesalers, from 20–25 pieces per design, with a free 24-hour digital mockup and a free remake on any manufacturing defect.
This is a deliberately thin 160 GSM polyester knit that adds no bulk under the jacket, so a grip still closes properly on the lapel. Seams are flatlock and the neckline is bound low and flat, since anything raised will be felt under a judogi collar. We produce it in a plain white or off-white version for female contest use, and in club colours for training.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
- Sample 5–7 days, credited on bulk
- Express 7–12 days
- 🛡️ Free remake guarantee
Under-Gi Base Layers Specifications & Options
| Fabric / materials | 160 GSM polyester knit, flatlock seams, low-profile bound neck |
|---|---|
| Fabric | 160 GSM moisture-wicking polyester knit |
| Seams | Flatlock, no raised ridges |
| Neckline | Low bound crew, flat finish |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Sizes | Adult XS–5XL, women's XS–4XL, youth sizes; fully custom size charts |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Under-Gi Base Layers Customisation Options
- Short sleeve, long sleeve or sleeveless
- Plain white contest version and coloured training version
- 140-180 GSM knit weight for summer or winter
- Mesh back panel for hot dojos
- Small heat-transfer club crest that stays flat
- Women's block with a scoop or crew neck
- Junior sizes matched to the kids' judogi grading
- Tagless printed labelling to avoid collar bulk
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Under-Gi Base Layers — Frequently Asked Questions
What is the minimum order for custom under-gi base layers?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are under-gi base layers made from?
160 GSM polyester knit, flatlock seams, low-profile bound neck. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
Will a base layer be felt through the judogi?
Not if it is cut like this one. The knit is thin, the seams are flatlock and the neck binding is low, so nothing sits proud under the collar where a grip lands.
What is required under the jacket in competition?
Female competitors are required to wear a plain white or off-white top beneath the judogi under most federation rules, and we make a compliant version for that. Check your specific federation's wording, as detail varies.
Does it help with mat hygiene?
It gives a washable layer between the skin and the judogi, which clubs sharing loan gis find useful. It also wicks sweat away from the cotton, so the gi itself dries faster after a session.
How much do custom under-gi base layers cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
What happens if my under-gi base layers arrive with a defect?
Quality Guarantee: if any garment arrives with a manufacturing defect, we remake it free of charge — the remake goes into production within 3 days of your report. Send photos and your order reference within 7 days of delivery; replacement pieces are shipped to you at no charge, or we issue a credit if you prefer. Full policy: Quality Guarantee.
Do you make under-gi base layers for startup brands, clubs and academies?
Yes. ZipaSports manufactures custom under-gi base layers in Sialkot, Pakistan for startup and established sportswear brands (no MOQ limit for brands), for clubs and teams from 20–25 pieces per design, and for academies, schools, gyms and studios — each order carries your own crest, colours, names, numbers and labels.
Can you produce under-gi base layers with our club branding?
Yes. Under-gi base layers are made in polyester-spandex or nylon-spandex at 180–220 GSM with flatlock seams and sublimated club artwork or embroidery. Minimum 20–25 pieces per design, with lower quantities possible on request.
Can you make double weave judogi for competition and lighter gis for training?
Yes. Judo gi jackets are available in single weave or pearl weave cotton and poly-cotton from 350–550 GSM, with 8–12 oz ripstop or twill trousers. Heavier weaves suit competition and randori; lighter weaves suit daily training and junior classes.
Custom Under-Gi Base Layers — manufacturer, supplier & factory in Sialkot
Buyers describe this product in different words — custom under-gi base layers, under gi base layer manufacturer, judo base layer supplier — and every phrasing lands at the same place: ZipaSports' own factory in Sialkot, Pakistan, where under-gi base layers are cut, printed, sewn and inspected under one roof. Whether you are sourcing as a judo club, an academy, a gym or a brand, the minimum is 20–25 pieces per design and the digital mockup is free within 24 hours.
As a judo apparel supplier we also handle wholesale runs for distributors and private-label production for startup and established brands — your labels, your packaging, our factory. Every under-gi base layers order is covered by the quality guarantee: any manufacturing defect is remade free of charge.
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Who orders custom under-gi base layers? Startups, clubs, academies & more
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