Custom Karate Gi Jackets
ZipaSports manufactures custom karate gi jackets in Sialkot, Pakistan, with a minimum order of 20–25 pieces per design and 15–25 business day production. Ordered by dojos replacing worn jackets and retailers selling karategi tops and trousers as separates.
Jackets are produced on their own across the 350-550 GSM range on one block, so a student can pair a heavy top with light trousers or replace only the worn half. Construction is unchanged from the full gi: multi-row lapel stitching, reinforced underarm gusset, bar-tacked vent tops and a clean bound sleeve end. Kanji, crest embroidery and tackle twill are applied before the panels are closed so nothing sits proud on a finished seam.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
Karate Gi Jackets Specifications & Options
| Fabric / materials | 350-550 GSM cotton or poly-cotton, taped and stitched lapel |
|---|---|
| Fabric range | 350-550 GSM cotton or 240 GSM poly-cotton |
| Lapel | Multi-row stitched with taped edge |
| Underarm | Reinforced gusset |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Sizes | Adult XS–5XL, women's XS–4XL, youth sizes; fully custom size charts |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Karate Gi Jackets Customisation Options
- Canvas, cotton or poly-cotton in the same pattern
- White, black or dojo colourway
- Traditional relaxed or competition slim cut
- Kanji lapel lettering to your artwork
- Style crest and dojo name embroidery
- Extra-long skirt for shrink-to-fit dojos
- Odd sizes to balance an existing club order
- Own woven labels and individual bagging
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Karate Gi Jackets — Frequently Asked Questions
What is the minimum order for custom karate gi jackets?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are karate gi jackets made from?
350-550 GSM cotton or poly-cotton, taped and stitched lapel. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
Why sell the jacket separately?
Karate jackets and trousers wear at different rates, and plenty of students need a different size top to bottom. Selling separates also lets a dojo shop clear odd sizes without carrying dead stock.
Will a replacement jacket match older trousers?
Closely, but a new white gi always reads brighter than a laundered one until it has been through a few washes. We keep dye lot references on file so repeat runs stay as consistent as cotton allows.
Can the jacket be cut slimmer for competition?
Yes. The competition cut trims the skirt and body width so the jacket moves cleanly and does not billow. Traditional dojos usually prefer the relaxed cut for the snap it produces.
How much do custom karate gi jackets cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
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