Custom Rank Patches
ZipaSports manufactures custom rank patches in Sialkot, Pakistan, with a minimum order of 20–25 pieces per design and 15–25 business day production. Krav Maga federations order graded patch systems for student levels, and schools buy top-up packs as members progress through gradings.
Patches are embroidered on twill or woven for fine detail, edged with a merrowed border or laser-straight heat-cut edge depending on the shape. Hook-and-loop backing suits patch panels on training tops and bags, while sew-on versions go permanently onto trousers and tees; subdued black-on-black versions are popular for instructor kit.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
Rank Patches Specifications & Options
| Fabric / materials | Cotton twill or woven base; polyester threads; merrowed or heat-cut edge; hook-and-loop or sew-on backing |
|---|---|
| Sizes | 3 cm level bars up to 12 cm crests |
| Backing | Hook-and-loop, sew-on or heat-seal |
| Styles | Full-colour, subdued and metallic thread versions |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Rank Patches Customisation Options
- Complete graded level systems in one production run
- Hook-and-loop backing sized to your patch panels
- Subdued colourways for instructor uniforms
- Woven construction for fine lettering
- Metallic thread accents on expert levels
- Mixed-level packs banded per school
- Matching bag and cap patch sizes
- Poly-bagged singles with level stickers
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Rank Patches — Frequently Asked Questions
What is the minimum order for custom rank patches?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are rank patches made of?
Cotton twill or woven base; polyester threads; merrowed or heat-cut edge; hook-and-loop or sew-on backing. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
Woven or embroidered — which suits rank patches better?
Embroidery gives raised texture that suits bold crests and level bars; woven patches reproduce small lettering and fine detail more cleanly. Many federations use woven level bars and an embroidered main crest.
How well does hook-and-loop backing survive washing?
The hook patch sewn to the garment is effectively permanent; the rank patch itself should be removed before washing to protect its edge. Sew-on versions are better where patches never change.
Can one order cover several grading levels?
Yes. We run all levels in a single production batch so colours stay consistent across the system, and we band them by level so schools can stock and issue them easily.
How much do custom rank patches cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
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