Custom Thermal Base-Layer Tops
ZipaSports manufactures custom thermal base-layer tops in Sialkot, Pakistan, with a minimum order of 20–25 pieces per design and 15–25 business day production. Cold-climate clubs order these for winter road work and unheated mat rooms, often in plain club colours.
The inner face is brushed to trap air while the outer face stays smooth so a singlet or fight top slides over it cleanly. Seams are flatlock so there is no ridge under a shoulder strap, and the body is cut long at the back to stay tucked through drilling. Left-chest crests are heat transferred rather than embroidered to keep the inside face free of stitching.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
Thermal Base-Layer Tops Specifications & Options
| Fabric / materials | 240 GSM brushed poly-spandex, flatlock seamed |
|---|---|
| Fabric | 240 GSM brushed poly-spandex |
| Seams | Flatlock throughout |
| Body | Extended back hem |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Sizes | Adult XS–5XL, women's XS–4XL, youth sizes; fully custom size charts |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Thermal Base-Layer Tops Customisation Options
- Crew neck, mock neck or quarter-zip collar
- Long-sleeve or sleeveless construction
- Thumbhole cuffs for road work
- Full sublimation or plain club colourway
- Extended back hem length
- Mesh underarm panels for indoor use
- Matching thermal leggings in the same fabric
- Youth and women's grading on the same block
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Thermal Base-Layer Tops — Frequently Asked Questions
What is the minimum order for custom thermal base-layer tops?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are thermal base-layer tops made from?
240 GSM brushed poly-spandex, flatlock seamed. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
Can this be worn under a singlet in competition?
That depends on your governing body. Many rule sets allow a plain base layer of a specified colour, so we can supply it undecorated in the exact colour your federation requires.
How does brushed fabric behave after repeated washing?
The brushed nap softens slightly over the first few washes and then stabilises. Wash cold and avoid fabric softener, which coats the fibre and reduces how well it moves sweat.
Do you make a matching legging?
Yes. The same 240 GSM brushed poly-spandex runs as a full-length legging with the same flatlock seam layout, so a squad can order the set together.
How much do custom thermal base-layer tops cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
Related resources
More Wrestling products
