Custom Thermal Base-Layer Tops
ZipaSports is a custom wrestling thermal base-layer top manufacturer and supplier in Sialkot, Pakistan — our own factory since 2005 — producing wrestling thermal base-layer tops, compression tops and warm-up shirts for wrestling clubs, college programmes, academies, gyms and kit distributors, from 20–25 pieces per design, with a free 24-hour digital mockup and a free remake on any manufacturing defect.
The inner face is brushed to trap air while the outer face stays smooth so a singlet or fight top slides over it cleanly. Seams are flatlock so there is no ridge under a shoulder strap, and the body is cut long at the back to stay tucked through drilling. Left-chest crests are heat transferred rather than embroidered to keep the inside face free of stitching.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
- Sample 5–7 days, credited on bulk
- Express 7–12 days
- 🛡️ Free remake guarantee
Thermal Base-Layer Tops Specifications & Options
| Fabric / materials | 240 GSM brushed poly-spandex, flatlock seamed |
|---|---|
| Fabric | 240 GSM brushed poly-spandex |
| Seams | Flatlock throughout |
| Body | Extended back hem |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Sizes | Adult XS–5XL, women's XS–4XL, youth sizes; fully custom size charts |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Thermal Base-Layer Tops Customisation Options
- Crew neck, mock neck or quarter-zip collar
- Long-sleeve or sleeveless construction
- Thumbhole cuffs for road work
- Full sublimation or plain club colourway
- Extended back hem length
- Mesh underarm panels for indoor use
- Matching thermal leggings in the same fabric
- Youth and women's grading on the same block
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Thermal Base-Layer Tops — Frequently Asked Questions
What is the minimum order for custom thermal base-layer tops?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are thermal base-layer tops made from?
240 GSM brushed poly-spandex, flatlock seamed. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
Can this be worn under a singlet in competition?
That depends on your governing body. Many rule sets allow a plain base layer of a specified colour, so we can supply it undecorated in the exact colour your federation requires.
How does brushed fabric behave after repeated washing?
The brushed nap softens slightly over the first few washes and then stabilises. Wash cold and avoid fabric softener, which coats the fibre and reduces how well it moves sweat.
Do you make a matching legging?
Yes. The same 240 GSM brushed poly-spandex runs as a full-length legging with the same flatlock seam layout, so a squad can order the set together.
How much do custom thermal base-layer tops cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
What happens if my thermal base-layer tops arrive with a defect?
Quality Guarantee: if any garment arrives with a manufacturing defect, we remake it free of charge — the remake goes into production within 3 days of your report. Send photos and your order reference within 7 days of delivery; replacement pieces are shipped to you at no charge, or we issue a credit if you prefer. Full policy: Quality Guarantee.
Do you make thermal base-layer tops for startup brands, clubs and academies?
Yes. ZipaSports manufactures custom thermal base-layer tops in Sialkot, Pakistan for startup and established sportswear brands (no MOQ limit for brands), for clubs and teams from 20–25 pieces per design, and for academies, schools, gyms and studios — each order carries your own crest, colours, names, numbers and labels.
Can I order custom wrestling thermal base-layer tops with our club logo?
Yes. Wrestling thermal base-layer tops are made from brushed polyester-spandex knit with flatlock seams, for cold rooms and weight-cut sessions. Sublimated or printed with your team artwork, from 20–25 pieces per design with a free 24-hour mockup.
Are you a wrestling singlet manufacturer or a reseller?
ZipaSports is the factory. Singlets are patterned, sublimated, cut, sewn and inspected in our own facility in Sialkot, Pakistan, which has been producing sportswear since 2005. You work directly with the production team on fabric, fit and artwork.
Custom Thermal Base-Layer Tops — manufacturer, supplier & factory in Sialkot
Buyers describe this product in different words — custom wrestling thermal base-layer tops, wrestling thermal base-layer tops manufacturer, wrestling thermal base-layer tops supplier — and every phrasing lands at the same place: ZipaSports' own factory in Sialkot, Pakistan, where thermal base-layer tops are cut, printed, sewn and inspected under one roof. Whether you are sourcing as a wrestling club, an academy, a gym or a brand, the minimum is 20–25 pieces per design and the digital mockup is free within 24 hours.
As a wrestling apparel supplier we also handle wholesale runs for distributors and private-label production for startup and established brands — your labels, your packaging, our factory. Every thermal base-layer tops order is covered by the quality guarantee: any manufacturing defect is remade free of charge.
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