Custom Thermal Compression Base Layers
ZipaSports is a custom thermal compression base layers manufacturer and supplier in Sialkot, Pakistan — our own factory since 2005 — producing thermal compression tops, thermal compression tights, long-sleeve base layers and junior base layer sets for startup sportswear brands, sports clubs and teams, academies and schools, gyms, and teamwear distributors, from 20–25 pieces per design, with a free 24-hour digital mockup and a free remake on any manufacturing defect.
The knit is a 300 GSM poly-spandex brushed on the inside face so trapped air holds warmth while the outer face stays smooth under a shell. Shoulder seams are bonded to remove bulk under a jacket strap or kit bag, and the collar rises to mid-neck with a chin guard. Club marks go on by embroidery at the chest or sublimated panel artwork.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
- Sample 5–7 days, credited on bulk
- Express 7–12 days
- 🛡️ Free remake guarantee
Thermal Compression Base Layers Specifications & Options
| Fabric / materials | 300 GSM brushed-back poly-spandex thermal knit |
|---|---|
| Fabric | 300 GSM brushed-back poly-spandex |
| Collar | Mid-neck with chin guard |
| Shoulders | Bonded seam, low bulk |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Sizes | Adult XS–5XL, women's XS–4XL, youth sizes; fully custom size charts |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Thermal Compression Base Layers Customisation Options
- Mid-neck, funnel or quarter-zip collar
- Brushed or smooth inner face
- Embroidered or sublimated club branding
- Thumbhole cuffs
- Contrast shoulder yoke
- Reflective piping for early and late sessions
- Matching thermal tights in the same colourway
- Junior and women's grading
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Thermal Compression Base Layers — Frequently Asked Questions
What is the minimum order for custom thermal compression base layers?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are thermal compression base layers made from?
300 GSM brushed-back poly-spandex thermal knit. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
How warm is a brushed-back thermal layer compared with a fleece?
It traps warmth close to the body without the bulk of a 280-350 GSM fleece, so it layers under a shell where a hoodie would not. For static touchline use a fleece mid-layer is still the better choice.
Does brushed fabric hold sweat?
The face yarn is polyester, so moisture is moved outward and the brushed pile dries far faster than a cotton thermal. Avoid fabric conditioner, which coats the fibre and slows wicking.
Can we get matching thermal bottoms?
Yes, we pattern thermal tights from the same brushed knit and colourway so a club can issue a complete winter base set on one order.
How much do custom thermal compression base layers cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
What happens if my thermal compression base layers arrive with a defect?
Quality Guarantee: if any garment arrives with a manufacturing defect, we remake it free of charge — the remake goes into production within 3 days of your report. Send photos and your order reference within 7 days of delivery; replacement pieces are shipped to you at no charge, or we issue a credit if you prefer. Full policy: Quality Guarantee.
Do you make thermal compression base layers for startup brands, clubs and academies?
Yes. ZipaSports manufactures custom thermal compression base layers in Sialkot, Pakistan for startup and established sportswear brands (no MOQ limit for brands), for clubs and teams from 20–25 pieces per design, and for academies, schools, gyms and studios — each order carries your own crest, colours, names, numbers and labels.
Can you make thermal compression base layers for winter training kit?
Yes. Thermal compression base layers are made with a brushed inner face in 4-way stretch polyester-spandex or nylon-spandex, 240–300 GSM, with club crests and numbers applied. Order from 20–25 pieces per design; bulk takes 15–25 business days after approval.
Which fabrics do you use for compression and yoga wear?
Options include nylon-spandex or polyester-spandex 4-way stretch at 240–300 GSM with 12–20% elastane for squat-proof leggings, tights and bras, and seamless nylon-elastane circular knit at 180–260 GSM for ribbed sets. GRS-certified recycled polyester is available on request.
Custom Thermal Compression Base Layers — manufacturer, supplier & factory in Sialkot
Buyers describe this product in different words — custom thermal compression base layers, thermal base layer manufacturer, thermal compression base layers supplier — and every phrasing lands at the same place: ZipaSports' own factory in Sialkot, Pakistan, where thermal compression base layers are cut, printed, sewn and inspected under one roof. Whether you are sourcing as a compression & yoga wear club, an academy, a gym or a brand, the minimum is 20–25 pieces per design and the digital mockup is free within 24 hours.
As a compression & yoga wear apparel supplier we also handle wholesale runs for distributors and private-label production for startup and established brands — your labels, your packaging, our factory. Every thermal compression base layers order is covered by the quality guarantee: any manufacturing defect is remade free of charge.
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