Custom Thermal Compression Base Layers
ZipaSports manufactures custom thermal compression base layers in Sialkot, Pakistan, with a minimum order of 20–25 pieces per design and 15–25 business day production. Outdoor clubs, groundstaff and winter training squads order thermal layers for cold-weather sessions.
The knit is a 300 GSM poly-spandex brushed on the inside face so trapped air holds warmth while the outer face stays smooth under a shell. Shoulder seams are bonded to remove bulk under a jacket strap or kit bag, and the collar rises to mid-neck with a chin guard. Club marks go on by embroidery at the chest or sublimated panel artwork.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
Thermal Compression Base Layers Specifications & Options
| Fabric / materials | 300 GSM brushed-back poly-spandex thermal knit |
|---|---|
| Fabric | 300 GSM brushed-back poly-spandex |
| Collar | Mid-neck with chin guard |
| Shoulders | Bonded seam, low bulk |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Sizes | Adult XS–5XL, women's XS–4XL, youth sizes; fully custom size charts |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Thermal Compression Base Layers Customisation Options
- Mid-neck, funnel or quarter-zip collar
- Brushed or smooth inner face
- Embroidered or sublimated club branding
- Thumbhole cuffs
- Contrast shoulder yoke
- Reflective piping for early and late sessions
- Matching thermal tights in the same colourway
- Junior and women's grading
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Thermal Compression Base Layers — Frequently Asked Questions
What is the minimum order for custom thermal compression base layers?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are thermal compression base layers made from?
300 GSM brushed-back poly-spandex thermal knit. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
How warm is a brushed-back thermal layer compared with a fleece?
It traps warmth close to the body without the bulk of a 280-350 GSM fleece, so it layers under a shell where a hoodie would not. For static touchline use a fleece mid-layer is still the better choice.
Does brushed fabric hold sweat?
The face yarn is polyester, so moisture is moved outward and the brushed pile dries far faster than a cotton thermal. Avoid fabric conditioner, which coats the fibre and slows wicking.
Can we get matching thermal bottoms?
Yes, we pattern thermal tights from the same brushed knit and colourway so a club can issue a complete winter base set on one order.
How much do custom thermal compression base layers cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
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