Custom Long Sleeve Rugby Jerseys
ZipaSports is a custom long sleeve rugby jerseys manufacturer and supplier in Sialkot, Pakistan — our own factory since 2005 — producing long sleeve rugby jerseys, short sleeve match shirts and club training tops for rugby clubs, schools and universities, academies, teamwear resellers and startup rugby brands, from 20–25 pieces per design, with a free 24-hour digital mockup and a free remake on any manufacturing defect.
The body runs 180 GSM tight-weave polyester that resists stretching in the tackle, while sleeves are cut from a 200 GSM poly-elastane so they sit close to the arm and give opponents nothing to grab. Shoulder and side seams are twin-needle stitched then taped on the inside, and the underarm carries a pin-dot mesh gusset for airflow. Crests, sponsors and numbers go on by full-garment sublimation, or as tackle twill and embroidery when a club wants a heritage look.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
- Sample 5–7 days, credited on bulk
- Express 7–12 days
- 🛡️ Free remake guarantee
Long Sleeve Rugby Jerseys Specifications & Options
| Fabric / materials | 180 GSM tight-weave polyester body; 200 GSM poly-elastane sleeves; pin-dot mesh underarm gusset; twin-needle taped seams |
|---|---|
| Body fabric | 180 GSM tight-weave polyester |
| Sleeve fabric | 200 GSM poly-elastane, close-fitting |
| Seams | Twin-needle stitched and internally taped |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Sizes | Adult XS–5XL, women's XS–4XL, youth sizes; fully custom size charts |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Long Sleeve Rugby Jerseys Customisation Options
- Colourways matched to club Pantone references, including hooped, chevron and quartered patterns
- Front and back sponsor placements sublimated or heat-applied for mid-season sponsor changes
- Player names and numbers in tackle twill, sublimation or single-layer heat transfer
- Rubberised grandad collar, self-fabric V-neck or open placket with two-button fastening
- Match cut, relaxed club cut or a shaped women's block on the same artwork
- Reinforced twin-layer shoulder yoke for forwards, lighter single-layer for backs
- Woven neck labels, printed care labels or tagless heat transfer branding
- Individual polybags with player name and size stickers for direct squad handout
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Long Sleeve Rugby Jerseys — Frequently Asked Questions
What is the minimum order for custom long sleeve rugby jerseys?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are long sleeve rugby jerseys made from?
180 GSM tight-weave polyester body; 200 GSM poly-elastane sleeves; pin-dot mesh underarm gusset; twin-needle taped seams. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
How tight should a match jersey be ordered?
Modern rugby jerseys are cut deliberately close so there is no loose fabric to grip. We recommend forwards go one size up from their casual tee size and backs stay true to size, and we can supply a size set for the squad to try before the bulk run.
Will the sublimated sponsor logos crack or peel?
Sublimation dyes the polyester fibre rather than sitting on top of it, so there is no film to crack, peel or lift in a ruck. Only heat-applied vinyl elements have a surface layer, and those are pressed with a high-tack adhesive rated for repeated industrial washing.
Can the same design be produced in a women's fit?
Yes. We hold a separate women's block with a shorter body length, shaped side seams and a narrower shoulder, and the artwork is re-laid onto that pattern so the crest and hoops line up correctly rather than being stretched from the men's file.
How much do custom long sleeve rugby jerseys cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
What happens if my long sleeve rugby jerseys arrive with a defect?
Quality Guarantee: if any garment arrives with a manufacturing defect, we remake it free of charge — the remake goes into production within 3 days of your report. Send photos and your order reference within 7 days of delivery; replacement pieces are shipped to you at no charge, or we issue a credit if you prefer. Full policy: Quality Guarantee.
Do you make long sleeve rugby jerseys for startup brands, clubs and academies?
Yes. ZipaSports manufactures custom long sleeve rugby jerseys in Sialkot, Pakistan for startup and established sportswear brands (no MOQ limit for brands), for clubs and teams from 20–25 pieces per design, and for academies, schools, gyms and studios — each order carries your own crest, colours, names, numbers and labels.
Do you make long sleeve rugby jerseys for winter fixtures?
Yes. We cut long sleeve rugby jerseys in the same 140–180 GSM polyester interlock or pin-dot mesh as our short sleeve match shirts, with reinforced collar and shoulder seams for contact. Full sublimation, adult XS–5XL and youth sizes, from 20–25 pieces per design.
Can you make rugby jerseys with our club crest, sponsor logos and player numbers?
Yes. Crest, sponsor logos, player names and numbers are dye-sublimated into the fabric, so nothing cracks or peels, and we match any Pantone reference you supply. Embroidery, screen print and DTF are also available for hoodies, polos and bags.
Custom Long Sleeve Rugby Jerseys — manufacturer, supplier & factory in Sialkot
Buyers describe this product in different words — custom long sleeve rugby jerseys, long sleeve rugby shirt manufacturer, long sleeve rugby jersey supplier — and every phrasing lands at the same place: ZipaSports' own factory in Sialkot, Pakistan, where long sleeve rugby jerseys are cut, printed, sewn and inspected under one roof. Whether you are sourcing as a rugby club, an academy, a gym or a brand, the minimum is 20–25 pieces per design and the digital mockup is free within 24 hours.
As a rugby apparel supplier we also handle wholesale runs for distributors and private-label production for startup and established brands — your labels, your packaging, our factory. Every long sleeve rugby jerseys order is covered by the quality guarantee: any manufacturing defect is remade free of charge.
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