Custom Rugby Compression Base Layers
ZipaSports is a custom rugby compression base layers manufacturer and supplier in Sialkot, Pakistan — our own factory since 2005 — producing compression base layers, compression tops, leggings and matching training kit for rugby clubs, schools and universities, academies, teamwear resellers and startup rugby brands, from 20–25 pieces per design, with a free 24-hour digital mockup and a free remake on any manufacturing defect.
The knit is 240-300 GSM polyester-spandex or nylon-spandex 4-way stretch with 12-20% elastane, sewn with flatlock seams that sit flat under a jersey in contact. Sublimation handles colour panels and logos without stiffening the fabric. Send your colours and sizing needs, and a free digital mockup follows within 24 hours.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
- Sample 5–7 days, credited on bulk
- Express 7–12 days
- 🛡️ Free remake guarantee
Compression Base Layers Specifications & Fabric Options
| Fabric options | 240-300 GSM polyester-spandex or nylon-spandex 4-way stretch, elastane 12-20% |
|---|---|
| Construction | Flatlock seams throughout; compressive athletic fit |
| Styles | Long-sleeve, short-sleeve or sleeveless tops; leggings available to match |
| Decoration | Sublimated panels and logos; heat transfer for small marks |
| Sizes | Adult XS-5XL, youth sizes; fully custom size charts |
| Minimum order | 20-25 pieces per design; lower on request; no MOQ limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5-7 days at cost, credited on bulk order |
| Production time | 15-25 business days after design approval; express 7-12 days |
| Shipping | Worldwide - DHL/FedEx/UPS express 5-10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Compression Base Layers Customisation Options
- Club colour body with crest on chest
- Long, short or sleeveless cuts
- Matching compression leggings and shorts
- Contrast stitching and panel colours
- Mesh ventilation zones under the arms
- Thumbhole cuffs for winter training
- Private-label neck labels for brand ranges
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Compression Base Layers — Frequently Asked Questions
What is the minimum order for custom compression base layers?
20-25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What fabric weight do you use for rugby base layers?
240-300 GSM 4-way stretch polyester-spandex or nylon-spandex with 12-20% elastane. The weight keeps compression consistent under a match jersey through winter fixtures.
Why do the base layers use flatlock seams?
Flatlock seams lie flat against the skin, so there is no raised ridge to chafe under a jersey during contact. All our compression garments are sewn this way as standard.
Can a brand order base layers under its own label?
Yes. We manufacture OEM ranges with your woven neck labels, printed size tags and branded polybags, and there is no MOQ limit for sportswear brands and companies.
What are the production and delivery times?
Production is 15-25 business days after design approval, with a 7-12 day express option at additional cost. Shipping from Sialkot, Pakistan takes 5-10 days worldwide by express courier.
How much do custom compression base layers cost?
Pricing for custom compression base layers depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
What happens if my rugby compression base layers arrive with a defect?
Quality Guarantee: if any garment arrives with a manufacturing defect, we remake it free of charge — the remake goes into production within 3 days of your report. Send photos and your order reference within 7 days of delivery; replacement pieces are shipped to you at no charge, or we issue a credit if you prefer. Full policy: Quality Guarantee.
Do you make rugby compression base layers for startup brands, clubs and academies?
Yes. ZipaSports manufactures custom rugby compression base layers in Sialkot, Pakistan for startup and established sportswear brands (no MOQ limit for brands), for clubs and teams from 20–25 pieces per design, and for academies, schools, gyms and studios — each order carries your own crest, colours, names, numbers and labels.
Do you make rugby compression base layers in club colours?
Yes. Base layers are made in 240–300 GSM polyester-spandex or nylon-spandex 4-way stretch with 12–20% elastane and flatlock seams, sublimated in your club colourway with crest and sponsor logos. Short or long sleeve, from 20–25 pieces per design.
How long does a rugby kit order take and do you ship to the UK and Australia?
Bulk production takes 15–25 business days after design approval, with express production in 7–12 days at additional cost. We ship worldwide from Sialkot by DHL, FedEx or UPS in 5–10 days, or by sea freight in 3–6 weeks for larger orders.
Custom Rugby Compression Base Layers — manufacturer, supplier & factory in Sialkot
Buyers describe this product in different words — custom rugby compression base layers, rugby base layer manufacturer, compression base layer supplier — and every phrasing lands at the same place: ZipaSports' own factory in Sialkot, Pakistan, where rugby compression base layers are cut, printed, sewn and inspected under one roof. Whether you are sourcing as a rugby club, an academy, a gym or a brand, the minimum is 20–25 pieces per design and the digital mockup is free within 24 hours.
As a rugby apparel supplier we also handle wholesale runs for distributors and private-label production for startup and established brands — your labels, your packaging, our factory. Every rugby compression base layers order is covered by the quality guarantee: any manufacturing defect is remade free of charge.
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