Custom Rugby Compression Base Layers
ZipaSports produces custom rugby compression base layers in Sialkot, Pakistan from a 20-25 piece minimum per design. Players wear them under match jerseys for warmth and muscle support through winter fixtures, so clubs typically order long-sleeve tops in a club colour with the crest small on the chest. Sportswear brands order private-label ranges in the same construction.
The knit is 240-300 GSM polyester-spandex or nylon-spandex 4-way stretch with 12-20% elastane, sewn with flatlock seams that sit flat under a jersey in contact. Sublimation handles colour panels and logos without stiffening the fabric. Send your colours and sizing needs, and a free digital mockup follows within 24 hours.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
Compression Base Layers Specifications & Fabric Options
| Fabric options | 240-300 GSM polyester-spandex or nylon-spandex 4-way stretch, elastane 12-20% |
|---|---|
| Construction | Flatlock seams throughout; compressive athletic fit |
| Styles | Long-sleeve, short-sleeve or sleeveless tops; leggings available to match |
| Decoration | Sublimated panels and logos; heat transfer for small marks |
| Sizes | Adult XS-5XL, youth sizes; fully custom size charts |
| Minimum order | 20-25 pieces per design; lower on request; no MOQ limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5-7 days at cost, credited on bulk order |
| Production time | 15-25 business days after design approval; express 7-12 days |
| Shipping | Worldwide - DHL/FedEx/UPS express 5-10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Compression Base Layers Customisation Options
- Club colour body with crest on chest
- Long, short or sleeveless cuts
- Matching compression leggings and shorts
- Contrast stitching and panel colours
- Mesh ventilation zones under the arms
- Thumbhole cuffs for winter training
- Private-label neck labels for brand ranges
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Compression Base Layers — Frequently Asked Questions
What is the minimum order for custom compression base layers?
20-25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What fabric weight do you use for rugby base layers?
240-300 GSM 4-way stretch polyester-spandex or nylon-spandex with 12-20% elastane. The weight keeps compression consistent under a match jersey through winter fixtures.
Why do the base layers use flatlock seams?
Flatlock seams lie flat against the skin, so there is no raised ridge to chafe under a jersey during contact. All our compression garments are sewn this way as standard.
Can a brand order base layers under its own label?
Yes. We manufacture OEM ranges with your woven neck labels, printed size tags and branded polybags, and there is no MOQ limit for sportswear brands and companies.
What are the production and delivery times?
Production is 15-25 business days after design approval, with a 7-12 day express option at additional cost. Shipping from Sialkot, Pakistan takes 5-10 days worldwide by express courier.
How much do custom compression base layers cost?
Pricing for custom compression base layers depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
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