Custom Rugby Scrum Caps
ZipaSports is a custom rugby scrum caps manufacturer and supplier in Sialkot, Pakistan — our own factory since 2005 — producing scrum caps, headguards, shoulder pad vests and club playing kit for rugby clubs, schools and universities, academies, teamwear resellers and startup rugby brands, from 20–25 pieces per design, with a free 24-hour digital mockup and a free remake on any manufacturing defect.
The cap is built from closed-cell EVA foam laminated between four-way stretch Lycra facings, cut into six panels so it follows the skull without pressure points. A hook-and-loop or buckle chin strap is bar-tacked at the stress points, ear openings are bound with elastic tape, and ventilation eyelets run through the crown panels. Panel artwork is sublimated onto the outer facing before lamination so the club colourway sits inside the fabric rather than on top of it. Foam density and panel layout are built to your specification; where a competition requires approved headgear, approval testing is arranged by the buyer.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
- Sample 5–7 days, credited on bulk
- Express 7–12 days
- 🛡️ Free remake guarantee
Rugby Scrum Caps Specifications & Options
| Fabric / materials | Closed-cell EVA foam core laminated to four-way stretch Lycra facings; elastic-bound ear openings; bar-tacked chin strap |
|---|---|
| Construction | Six-panel, EVA foam laminated between stretch facings |
| Foam | Closed-cell EVA, density and thickness to buyer specification |
| Chin strap | Hook-and-loop or buckle, bar-tacked at stress points |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Rugby Scrum Caps Customisation Options
- Club colourways sublimated across the crown and side panels
- Crest embroidered, heat-applied or sublimated into the panel
- Player initials or squad number on the rear panel
- Foam thickness specified per order for junior or senior squads
- Hook-and-loop or buckle chin strap fastening
- Open ear port or mesh-covered ear panel
- Woven size label sewn into the lining
- Individual polybags with size markings for squad issue
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Rugby Scrum Caps — Frequently Asked Questions
What is the minimum order for custom rugby scrum caps?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are rugby scrum caps made of?
Closed-cell EVA foam core laminated to four-way stretch Lycra facings; elastic-bound ear openings; bar-tacked chin strap. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
How should a scrum cap be sized?
Measure head circumference just above the ears and work to the chart rather than to hat size. The cap should sit snug enough that it does not rotate when the head is shaken with the strap undone, because a loose cap moves in contact and obscures vision.
How are scrum caps washed?
Hand wash in cool water with a mild detergent and air dry away from direct heat. Machine washing and tumble drying break down the foam-to-fabric lamination over time, and hot drying is the single fastest way to delaminate any foam-cored headgear.
Can the same cap be made in junior sizes?
Yes. We grade the panel pattern down through junior head circumferences and adjust the strap length accordingly. Clubs often specify a slightly thinner foam for junior squads so the cap does not sit high and heavy on a smaller head.
How much do custom rugby scrum caps cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
What happens if my rugby scrum caps arrive with a defect?
Quality Guarantee: if any garment arrives with a manufacturing defect, we remake it free of charge — the remake goes into production within 3 days of your report. Send photos and your order reference within 7 days of delivery; replacement pieces are shipped to you at no charge, or we issue a credit if you prefer. Full policy: Quality Guarantee.
Do you make rugby scrum caps for startup brands, clubs and academies?
Yes. ZipaSports manufactures custom rugby scrum caps in Sialkot, Pakistan for startup and established sportswear brands (no MOQ limit for brands), for clubs and teams from 20–25 pieces per design, and for academies, schools, gyms and studios — each order carries your own crest, colours, names, numbers and labels.
Do you supply rugby scrum caps in club colours?
Yes. Scrum caps are made in your club colourway with the crest applied by print or embroidery, in adult and junior sizes. They are supplied alongside playing kit so colours match your jerseys, from 20–25 pieces per design.
Are you a rugby kit manufacturer or a trading company?
ZipaSports is the factory. Every rugby jersey, short and training top is cut, sublimated, sewn and inspected in our own facility in Sialkot, Pakistan, which has been running since 2005. You deal with the production team directly, not a middleman, and factory video tours are available on request.
Custom Rugby Scrum Caps — manufacturer, supplier & factory in Sialkot
Buyers describe this product in different words — custom rugby scrum caps, rugby scrum cap manufacturer, scrum cap supplier — and every phrasing lands at the same place: ZipaSports' own factory in Sialkot, Pakistan, where rugby scrum caps are cut, printed, sewn and inspected under one roof. Whether you are sourcing as a rugby club, an academy, a gym or a brand, the minimum is 20–25 pieces per design and the digital mockup is free within 24 hours.
As a rugby apparel supplier we also handle wholesale runs for distributors and private-label production for startup and established brands — your labels, your packaging, our factory. Every rugby scrum caps order is covered by the quality guarantee: any manufacturing defect is remade free of charge.
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