Custom Cap Carrier Cases
ZipaSports is a custom cap carrier cases manufacturer and supplier in Sialkot, Pakistan — our own factory since 2005 — producing custom cap carrier cases, six-cap travel carriers, branded hat storage cases and matching kit bags for startup activewear brands, sports clubs, running and cycling clubs, distributors and wholesalers, from 20–25 pieces per design, with a free 24-hour digital mockup and a free remake on any manufacturing defect.
A semi-rigid EVA-backed shell in 600D polyester keeps stacked crowns from crushing, with an internal divider post that locates up to six caps peak-down. The lid opens on a full-length zip with dual pullers, and a grab handle plus removable shoulder strap cover the carry options. Panels take screen print, embroidery or full sublimation.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
- Sample 5–7 days, credited on bulk
- Express 7–12 days
- 🛡️ Free remake guarantee
Cap Carrier Cases Specifications & Options
| Fabric / materials | 600D polyester over semi-rigid EVA shell; smooth polyester lining; dual-puller zips |
|---|---|
| Capacity | Up to six structured caps |
| Shell | Semi-rigid EVA-backed, crush-resistant |
| Carry | Wrap handle plus detachable shoulder strap |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Cap Carrier Cases Customisation Options
- Pantone-matched shell and zip tape colours
- Large embroidered or printed lid logos
- All-over sublimated shell graphics
- Contrast binding and handle wraps
- Internal mesh pocket for stickers and spare snaps
- ID window or luggage-tag loop
- Custom woven labels and zip pulls
- Retail box or polybag packaging
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Cap Carrier Cases — Frequently Asked Questions
What is the minimum order for custom cap carrier cases?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are cap carrier cases made of?
600D polyester over semi-rigid EVA shell; smooth polyester lining; dual-puller zips. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
Will the case actually stop caps being crushed in luggage?
The EVA-backed shell resists direct compression from packed clothing around it, keeping peaks and crowns in shape through airline travel. Only a severe point impact would deform it.
Do flat-peak and curved-peak caps both fit?
Yes — the divider post locates caps peak-down regardless of peak shape, and mixed stacks are fine. Very high-crown snapbacks reduce capacity to five.
How do I clean the shell?
Wipe the 600D exterior with a damp cloth and mild soap; the lining sponges clean the same way. Avoid machine washing, which can deform the EVA layer.
How much do custom cap carrier cases cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
What happens if my cap carrier cases arrive with a defect?
Quality Guarantee: if any garment arrives with a manufacturing defect, we remake it free of charge — the remake goes into production within 3 days of your report. Send photos and your order reference within 7 days of delivery; replacement pieces are shipped to you at no charge, or we issue a credit if you prefer. Full policy: Quality Guarantee.
Do you make cap carrier cases for startup brands, clubs and academies?
Yes. ZipaSports manufactures custom cap carrier cases in Sialkot, Pakistan for startup and established sportswear brands (no MOQ limit for brands), for clubs and teams from 20–25 pieces per design, and for academies, schools, gyms and studios — each order carries your own crest, colours, names, numbers and labels.
Can I put my club crest or brand logo on cap carrier cases?
Yes. Your crest, sponsor logos and brand marks go onto cap carrier cases with reinforced stitching and a branded zip pull to your approved mockup, by embroidery, sublimation or print. Send a logo or a rough idea and our studio returns a free digital mockup within 24 hours.
Where is your cap factory and do you export to the UK and USA?
Our factory is in Sialkot, Punjab, Pakistan, and we export worldwide. Express courier by DHL, FedEx or UPS takes 5–10 days and sea freight 3–6 weeks for bulk. Main markets are the UK, USA, Canada, Australia, Germany and the UAE.
Custom Cap Carrier Cases — manufacturer, supplier & factory in Sialkot
Buyers describe this product in different words — custom cap carrier cases, custom cap carrier case manufacturer, cap carrier cases supplier — and every phrasing lands at the same place: ZipaSports' own factory in Sialkot, Pakistan, where cap carrier cases are cut, printed, sewn and inspected under one roof. Whether you are sourcing as a caps & headwear club, an academy, a gym or a brand, the minimum is 20–25 pieces per design and the digital mockup is free within 24 hours.
As a caps & headwear apparel supplier we also handle wholesale runs for distributors and private-label production for startup and established brands — your labels, your packaging, our factory. Every cap carrier cases order is covered by the quality guarantee: any manufacturing defect is remade free of charge.
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Who orders custom cap carrier cases? Startups, clubs, academies & more
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