Custom Cap Carrier Cases
ZipaSports manufactures custom cap carrier cases in Sialkot, Pakistan, with a minimum order of 20–25 pieces per design and 15–25 business day production. Cap brands and merch teams order carriers alongside headwear runs, both as a retail add-on and for travelling stock to events.
A semi-rigid EVA-backed shell in 600D polyester keeps stacked crowns from crushing, with an internal divider post that locates up to six caps peak-down. The lid opens on a full-length zip with dual pullers, and a grab handle plus removable shoulder strap cover the carry options. Panels take screen print, embroidery or full sublimation.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
Cap Carrier Cases Specifications & Options
| Fabric / materials | 600D polyester over semi-rigid EVA shell; smooth polyester lining; dual-puller zips |
|---|---|
| Capacity | Up to six structured caps |
| Shell | Semi-rigid EVA-backed, crush-resistant |
| Carry | Wrap handle plus detachable shoulder strap |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Cap Carrier Cases Customisation Options
- Pantone-matched shell and zip tape colours
- Large embroidered or printed lid logos
- All-over sublimated shell graphics
- Contrast binding and handle wraps
- Internal mesh pocket for stickers and spare snaps
- ID window or luggage-tag loop
- Custom woven labels and zip pulls
- Retail box or polybag packaging
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Cap Carrier Cases — Frequently Asked Questions
What is the minimum order for custom cap carrier cases?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are cap carrier cases made of?
600D polyester over semi-rigid EVA shell; smooth polyester lining; dual-puller zips. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
Will the case actually stop caps being crushed in luggage?
The EVA-backed shell resists direct compression from packed clothing around it, keeping peaks and crowns in shape through airline travel. Only a severe point impact would deform it.
Do flat-peak and curved-peak caps both fit?
Yes — the divider post locates caps peak-down regardless of peak shape, and mixed stacks are fine. Very high-crown snapbacks reduce capacity to five.
How do I clean the shell?
Wipe the 600D exterior with a damp cloth and mild soap; the lining sponges clean the same way. Avoid machine washing, which can deform the EVA layer.
How much do custom cap carrier cases cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
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