Custom Cycling Under-Helmet Caps
ZipaSports is a custom cycling under-helmet caps manufacturer and supplier in Sialkot, Pakistan — our own factory since 2005 — producing custom cycling under-helmet caps, sublimated club cycling caps, team sponsor caps and matching arm sleeves for football clubs, universities and colleges, gyms and studios, streetwear and sportswear brands and kit suppliers, from 20–25 pieces per design, with a free 24-hour digital mockup and a free remake on any manufacturing defect.
The cap follows the traditional three-panel pattern, cut shallow so it sits under a helmet without lifting the retention cradle. The short brim can be turned up on the ride or folded down against sun and rain, and the rear panel is elasticated so one size covers a full club. Body fabric is 140-180 GSM polyester for hot weather or a cotton twill for the classic look, with sponsor panels printed by sublimation.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
- Sample 5–7 days, credited on bulk
- Express 7–12 days
- 🛡️ Free remake guarantee
Cycling Under-Helmet Caps Specifications & Options
| Fabric / materials | 140-180 GSM polyester or cotton twill, elasticated rear panel |
|---|---|
| Crown | Three panels, shallow, helmet-compatible |
| Brim | Short, turn-up or folded down |
| Rear | Elasticated band, one size |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Cycling Under-Helmet Caps Customisation Options
- Polyester, cotton twill or fleece-lined winter body
- Full-panel sublimated sponsor artwork
- Contrast brim underside
- Reflective print at the rear panel
- Ear-flap winter version
- Panel-by-panel colour blocking
- Embroidered club initials on the side panel
- S/M and L/XL grading instead of one size
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Cycling Under-Helmet Caps — Frequently Asked Questions
What is the minimum order for custom cycling under-helmet caps?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are cycling under-helmet caps made of?
140-180 GSM polyester or cotton twill, elasticated rear panel. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
Will it fit under a road helmet?
Yes. The shallow three-panel crown is designed for it and the elasticated rear compresses under the retention cradle instead of pushing the helmet up.
What is the brim actually for?
Turned down it shields low sun and keeps road spray off the glasses; turned up it stays out of the way in the drops. Riders switch between both on the same ride.
Is there a winter version?
Yes. We build a fleece-lined cap with ear flaps on the same three-panel base, which still fits under the same helmet without extra bulk at the temples.
How much do custom cycling under-helmet caps cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
What happens if my cycling under-helmet caps arrive with a defect?
Quality Guarantee: if any garment arrives with a manufacturing defect, we remake it free of charge — the remake goes into production within 3 days of your report. Send photos and your order reference within 7 days of delivery; replacement pieces are shipped to you at no charge, or we issue a credit if you prefer. Full policy: Quality Guarantee.
Do you make cycling under-helmet caps for startup brands, clubs and academies?
Yes. ZipaSports manufactures custom cycling under-helmet caps in Sialkot, Pakistan for startup and established sportswear brands (no MOQ limit for brands), for clubs and teams from 20–25 pieces per design, and for academies, schools, gyms and studios — each order carries your own crest, colours, names, numbers and labels.
Do you make custom cycling under-helmet caps for clubs and new brands?
Yes. ZipaSports manufactures custom cycling under-helmet caps in our own factory in Sialkot, Pakistan, with sublimated team colours and sponsor logos printed into the fabric. Minimum order is 20–25 pieces per design, lower on request, with no MOQ limit for established sportswear brands.
Where is your cap factory and do you export to the UK and USA?
Our factory is in Sialkot, Punjab, Pakistan, and we export worldwide. Express courier by DHL, FedEx or UPS takes 5–10 days and sea freight 3–6 weeks for bulk. Main markets are the UK, USA, Canada, Australia, Germany and the UAE.
Custom Cycling Under-Helmet Caps — manufacturer, supplier & factory in Sialkot
Buyers describe this product in different words — custom cycling under-helmet caps, custom cycling under-helmet cap manufacturer, cycling under-helmet caps supplier — and every phrasing lands at the same place: ZipaSports' own factory in Sialkot, Pakistan, where cycling under-helmet caps are cut, printed, sewn and inspected under one roof. Whether you are sourcing as a caps & headwear club, an academy, a gym or a brand, the minimum is 20–25 pieces per design and the digital mockup is free within 24 hours.
As a caps & headwear apparel supplier we also handle wholesale runs for distributors and private-label production for startup and established brands — your labels, your packaging, our factory. Every cycling under-helmet caps order is covered by the quality guarantee: any manufacturing defect is remade free of charge.
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Who orders custom cycling under-helmet caps? Startups, clubs, academies & more
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