Custom Cycling Under-Helmet Caps
ZipaSports manufactures custom cycling under-helmet caps in Sialkot, Pakistan, with a minimum order of 20–25 pieces per design and 15–25 business day production. Ordered by cycling clubs, sportives and bike shops as a team item and a high-volume merchandise line.
The cap follows the traditional three-panel pattern, cut shallow so it sits under a helmet without lifting the retention cradle. The short brim can be turned up on the ride or folded down against sun and rain, and the rear panel is elasticated so one size covers a full club. Body fabric is 140-180 GSM polyester for hot weather or a cotton twill for the classic look, with sponsor panels printed by sublimation.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
Cycling Under-Helmet Caps Specifications & Options
| Fabric / materials | 140-180 GSM polyester or cotton twill, elasticated rear panel |
|---|---|
| Crown | Three panels, shallow, helmet-compatible |
| Brim | Short, turn-up or folded down |
| Rear | Elasticated band, one size |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Cycling Under-Helmet Caps Customisation Options
- Polyester, cotton twill or fleece-lined winter body
- Full-panel sublimated sponsor artwork
- Contrast brim underside
- Reflective print at the rear panel
- Ear-flap winter version
- Panel-by-panel colour blocking
- Embroidered club initials on the side panel
- S/M and L/XL grading instead of one size
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Cycling Under-Helmet Caps — Frequently Asked Questions
What is the minimum order for custom cycling under-helmet caps?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are cycling under-helmet caps made of?
140-180 GSM polyester or cotton twill, elasticated rear panel. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
Will it fit under a road helmet?
Yes. The shallow three-panel crown is designed for it and the elasticated rear compresses under the retention cradle instead of pushing the helmet up.
What is the brim actually for?
Turned down it shields low sun and keeps road spray off the glasses; turned up it stays out of the way in the drops. Riders switch between both on the same ride.
Is there a winter version?
Yes. We build a fleece-lined cap with ear flaps on the same three-panel base, which still fits under the same helmet without extra bulk at the temples.
How much do custom cycling under-helmet caps cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
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