Custom Ear Warmer Headbands
ZipaSports manufactures custom ear warmer headbands in Sialkot, Pakistan, with a minimum order of 20–25 pieces per design and 15–25 business day production. Ordered by running clubs, winter race organisers and outdoor gyms as a cold-weather alternative to a full beanie.
The band is shaped so it is deeper over the ears and narrower at the crown, which keeps the ears covered without trapping heat on top of the head. Fleece gives warmth for winter running while spacer mesh gives a lighter version for cool but not cold mornings, and the single rear seam is flatlocked to sit flat under a hood. A reflective print band can be added along the outer face.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
Ear Warmer Headbands Specifications & Options
| Fabric / materials | 280-350 GSM fleece or spacer mesh, flatlock rear seam |
|---|---|
| Shape | Contoured, deeper over ears |
| Fabric | 280-350 GSM fleece or spacer mesh |
| Seam | Single flatlock seam at rear |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Ear Warmer Headbands Customisation Options
- Fleece for winter or spacer mesh for mild weather
- Band depth increased for full ear coverage
- Reflective print along the outer face
- Two-tone construction with contrast inner
- Embroidered or heat-transfer club logo
- S/M and L/XL sizing instead of one size
- Optional soft inner lining at the ear panels
- Matching glove and neck gaiter set
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Ear Warmer Headbands — Frequently Asked Questions
What is the minimum order for custom ear warmer headbands?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are ear warmer headbands made of?
280-350 GSM fleece or spacer mesh, flatlock rear seam. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
Why choose a headband over a beanie for running?
Runners generate a lot of heat through the crown, so a band that only covers the ears keeps them comfortable without overheating on longer efforts.
Will it stay in place at pace?
The contoured shape and stretch fabric hold it without a tight squeeze. If a team runs in strong wind we can add a silicone strip along the inner edge.
Can it be worn with a ponytail?
Yes. The band passes below the crown so hair can be tied above or through it, which is why many clubs order this instead of a beanie for women's squads.
How much do custom ear warmer headbands cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
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