Custom Fitted Flat-Peak Caps
ZipaSports manufactures custom fitted flat-peak caps in Sialkot, Pakistan, with a minimum order of 20–25 pieces per design and 15–25 business day production. Ordered by baseball and basketball clubs, music merch buyers and retailers who sell caps in graded head sizes.
The crown is closed at the rear with no strap or snap, so the cap is graded by head circumference and finished with a stretch elastic sweatband for a firm seat. Buckram fusing behind the front panels supports large 3D embroidery, and the flat peak carries a stiff card insert with eight rows of topstitching. Under-peak fabric can be printed or plain, and a removable peak sticker is available for retail packs.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
Fitted Flat-Peak Caps Specifications & Options
| Fabric / materials | 245-320 GSM cotton twill, buckram front fusing, stretch elastic sweatband |
|---|---|
| Crown | Six panels, closed back, structured |
| Peak | Flat, stiff card insert, eight-row stitching |
| Sweatband | Stretch elastic or fixed cotton |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Fitted Flat-Peak Caps Customisation Options
- Full crown colourway and contrast panel layout
- Flat or lightly curved peak card
- Stretch or fixed sweatband depending on fit tolerance
- 3D puff, flat embroidery, tackle twill applique or patch
- Under-peak sublimated print or plain colour
- Removable retail peak sticker with your logo
- Rear crown embroidery or woven flag label
- Size label sewn inside the sweatband
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Fitted Flat-Peak Caps — Frequently Asked Questions
What is the minimum order for custom fitted flat-peak caps?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are fitted flat-peak caps made of?
245-320 GSM cotton twill, buckram front fusing, stretch elastic sweatband. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
How do I choose between fitted and adjustable caps?
Fitted caps give a cleaner rear silhouette and are preferred for on-field team wear, but you must forecast size ratios. Adjustable caps cover a wider head range from one SKU, which suits merchandise stands.
How is the fitted size measured?
By head circumference around the forehead, roughly a finger's width above the ears. We can build to standard S-XL grading or to a custom size chart you supply.
Does the stretch sweatband change the size?
It adds a small amount of give, which is why stretch-fit caps are often sold as S/M and L/XL. A fixed cotton sweatband holds a truer single size.
How much do custom fitted flat-peak caps cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
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