Custom Fitted Flat-Peak Caps
ZipaSports is a custom fitted flat-peak caps manufacturer and supplier in Sialkot, Pakistan — our own factory since 2005 — producing custom fitted flat-peak caps, 3D embroidered fitted caps, team flat brim caps and matching snapbacks for gyms and CrossFit boxes, dance and cheer programmes, clubs and academies, brand owners and sourcing agents, from 20–25 pieces per design, with a free 24-hour digital mockup and a free remake on any manufacturing defect.
The crown is closed at the rear with no strap or snap, so the cap is graded by head circumference and finished with a stretch elastic sweatband for a firm seat. Buckram fusing behind the front panels supports large 3D embroidery, and the flat peak carries a stiff card insert with eight rows of topstitching. Under-peak fabric can be printed or plain, and a removable peak sticker is available for retail packs.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
- Sample 5–7 days, credited on bulk
- Express 7–12 days
- 🛡️ Free remake guarantee
Fitted Flat-Peak Caps Specifications & Options
| Fabric / materials | 245-320 GSM cotton twill, buckram front fusing, stretch elastic sweatband |
|---|---|
| Crown | Six panels, closed back, structured |
| Peak | Flat, stiff card insert, eight-row stitching |
| Sweatband | Stretch elastic or fixed cotton |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Fitted Flat-Peak Caps Customisation Options
- Full crown colourway and contrast panel layout
- Flat or lightly curved peak card
- Stretch or fixed sweatband depending on fit tolerance
- 3D puff, flat embroidery, tackle twill applique or patch
- Under-peak sublimated print or plain colour
- Removable retail peak sticker with your logo
- Rear crown embroidery or woven flag label
- Size label sewn inside the sweatband
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Fitted Flat-Peak Caps — Frequently Asked Questions
What is the minimum order for custom fitted flat-peak caps?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are fitted flat-peak caps made of?
245-320 GSM cotton twill, buckram front fusing, stretch elastic sweatband. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
How do I choose between fitted and adjustable caps?
Fitted caps give a cleaner rear silhouette and are preferred for on-field team wear, but you must forecast size ratios. Adjustable caps cover a wider head range from one SKU, which suits merchandise stands.
How is the fitted size measured?
By head circumference around the forehead, roughly a finger's width above the ears. We can build to standard S-XL grading or to a custom size chart you supply.
Does the stretch sweatband change the size?
It adds a small amount of give, which is why stretch-fit caps are often sold as S/M and L/XL. A fixed cotton sweatband holds a truer single size.
How much do custom fitted flat-peak caps cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
What happens if my fitted flat-peak caps arrive with a defect?
Quality Guarantee: if any garment arrives with a manufacturing defect, we remake it free of charge — the remake goes into production within 3 days of your report. Send photos and your order reference within 7 days of delivery; replacement pieces are shipped to you at no charge, or we issue a credit if you prefer. Full policy: Quality Guarantee.
Do you make fitted flat-peak caps for startup brands, clubs and academies?
Yes. ZipaSports manufactures custom fitted flat-peak caps in Sialkot, Pakistan for startup and established sportswear brands (no MOQ limit for brands), for clubs and teams from 20–25 pieces per design, and for academies, schools, gyms and studios — each order carries your own crest, colours, names, numbers and labels.
Can I put my club crest or brand logo on fitted flat-peak caps?
Yes. Your crest, sponsor logos and brand marks go onto fitted flat-peak caps with a structured crown, flat peak and 3D puff or flat embroidery, by embroidery, sublimation or print. Send a logo or a rough idea and our studio returns a free digital mockup within 24 hours.
Which headwear can you manufacture?
We make six-panel structured caps, snapbacks, fitted flat-peak caps, trucker caps, dad hats, five-panel camp caps, bucket hats, beanies, visors, sun hats, headbands, sweatbands, neck gaiters and balaclavas. Decoration options include embroidery, sublimation, screen print, DTF and applied patches.
Custom Fitted Flat-Peak Caps — manufacturer, supplier & factory in Sialkot
Buyers describe this product in different words — custom fitted flat-peak caps, custom fitted flat-peak cap manufacturer, fitted flat-peak caps supplier — and every phrasing lands at the same place: ZipaSports' own factory in Sialkot, Pakistan, where fitted flat-peak caps are cut, printed, sewn and inspected under one roof. Whether you are sourcing as a caps & headwear club, an academy, a gym or a brand, the minimum is 20–25 pieces per design and the digital mockup is free within 24 hours.
As a caps & headwear apparel supplier we also handle wholesale runs for distributors and private-label production for startup and established brands — your labels, your packaging, our factory. Every fitted flat-peak caps order is covered by the quality guarantee: any manufacturing defect is remade free of charge.
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Who orders custom fitted flat-peak caps? Startups, clubs, academies & more
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