Custom Five-Panel Camp Caps
ZipaSports is a custom five-panel camp caps manufacturer and supplier in Sialkot, Pakistan — our own factory since 2005 — producing custom five-panel camp caps, unstructured five-panel hats, branded nylon camp caps and matching dad hats for sports clubs and teams, schools and academies, gyms and fitness studios, startup sportswear brands and distributors, from 20–25 pieces per design, with a free 24-hour digital mockup and a free remake on any manufacturing defect.
The five-panel pattern puts a single seamless front panel across the forehead, giving a clean field for a woven label, screen print or centred embroidery. Body fabric is 245-320 GSM cotton canvas or ripstop, with a flat unstructured peak, taped internal seams and two side eyelets per panel. The rear closes with a webbing strap and metal tri-glide clip, cut long for a modern tail.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
- Sample 5–7 days, credited on bulk
- Express 7–12 days
- 🛡️ Free remake guarantee
Five-Panel Camp Caps Specifications & Options
| Fabric / materials | 245-320 GSM cotton canvas or ripstop, unlined crown, cotton webbing strap |
|---|---|
| Crown | Five panels, unstructured, seamless front |
| Peak | Flat or slightly curved, six-row stitching |
| Closure | Webbing strap with metal clip or tri-glide |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Five-Panel Camp Caps Customisation Options
- Cotton canvas, ripstop, corduroy or nylon shell body
- Contrast side and rear panels in team or brand colours
- Woven or rubber label sewn to the front panel
- Webbing, leather or self-fabric strap with metal hardware
- Peak length and curve adjusted to your reference cap
- Reflective piping along the peak or rear seam
- Printed bias tape inside the seams
- Custom sweatband print and woven neck label
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Five-Panel Camp Caps — Frequently Asked Questions
What is the minimum order for custom five-panel camp caps?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are five-panel camp caps made of?
245-320 GSM cotton canvas or ripstop, unlined crown, cotton webbing strap. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
What is the difference between a five-panel and a six-panel cap?
A five-panel has one seamless front panel with no centre seam, so it suits full-width artwork and labels. A six-panel splits the front into two panels and is usually structured, which suits embroidered crests.
Is the camp cap structured or soft?
It is unstructured by default, so it sits low and packs flat. If you need a firmer front we can add a light fusing behind the front panel without changing the five-panel look.
Can the peak be flat rather than curved?
Yes. We stitch the peak with a flat card insert for a board-flat look, or a lightly pre-curved insert. Buyers often order both peak styles under one artwork.
How much do custom five-panel camp caps cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
What happens if my five-panel camp caps arrive with a defect?
Quality Guarantee: if any garment arrives with a manufacturing defect, we remake it free of charge — the remake goes into production within 3 days of your report. Send photos and your order reference within 7 days of delivery; replacement pieces are shipped to you at no charge, or we issue a credit if you prefer. Full policy: Quality Guarantee.
Do you make five-panel camp caps for startup brands, clubs and academies?
Yes. ZipaSports manufactures custom five-panel camp caps in Sialkot, Pakistan for startup and established sportswear brands (no MOQ limit for brands), for clubs and teams from 20–25 pieces per design, and for academies, schools, gyms and studios — each order carries your own crest, colours, names, numbers and labels.
Do you export custom five-panel camp caps to the UK and USA?
Yes. We ship custom five-panel camp caps worldwide from Sialkot, Pakistan by DHL, FedEx or UPS in 5–10 days, or by sea freight for bulk in 3–6 weeks. Main markets are the UK, USA, Canada, Australia, Germany and the UAE.
Where is your cap factory and do you export to the UK and USA?
Our factory is in Sialkot, Punjab, Pakistan, and we export worldwide. Express courier by DHL, FedEx or UPS takes 5–10 days and sea freight 3–6 weeks for bulk. Main markets are the UK, USA, Canada, Australia, Germany and the UAE.
Custom Five-Panel Camp Caps — manufacturer, supplier & factory in Sialkot
Buyers describe this product in different words — custom five-panel camp caps, custom five-panel camp cap manufacturer, five-panel camp caps supplier — and every phrasing lands at the same place: ZipaSports' own factory in Sialkot, Pakistan, where five-panel camp caps are cut, printed, sewn and inspected under one roof. Whether you are sourcing as a caps & headwear club, an academy, a gym or a brand, the minimum is 20–25 pieces per design and the digital mockup is free within 24 hours.
As a caps & headwear apparel supplier we also handle wholesale runs for distributors and private-label production for startup and established brands — your labels, your packaging, our factory. Every five-panel camp caps order is covered by the quality guarantee: any manufacturing defect is remade free of charge.
Also searched as:
Who orders custom five-panel camp caps? Startups, clubs, academies & more
Related resources
More Caps & Headwear products
