Custom Five-Panel Camp Caps
ZipaSports manufactures custom five-panel camp caps in Sialkot, Pakistan, with a minimum order of 20–25 pieces per design and 15–25 business day production. Bought by streetwear labels, outdoor brands and festival merch buyers who want one uninterrupted front panel for artwork.
The five-panel pattern puts a single seamless front panel across the forehead, giving a clean field for a woven label, screen print or centred embroidery. Body fabric is 245-320 GSM cotton canvas or ripstop, with a flat unstructured peak, taped internal seams and two side eyelets per panel. The rear closes with a webbing strap and metal tri-glide clip, cut long for a modern tail.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
Five-Panel Camp Caps Specifications & Options
| Fabric / materials | 245-320 GSM cotton canvas or ripstop, unlined crown, cotton webbing strap |
|---|---|
| Crown | Five panels, unstructured, seamless front |
| Peak | Flat or slightly curved, six-row stitching |
| Closure | Webbing strap with metal clip or tri-glide |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Five-Panel Camp Caps Customisation Options
- Cotton canvas, ripstop, corduroy or nylon shell body
- Contrast side and rear panels in team or brand colours
- Woven or rubber label sewn to the front panel
- Webbing, leather or self-fabric strap with metal hardware
- Peak length and curve adjusted to your reference cap
- Reflective piping along the peak or rear seam
- Printed bias tape inside the seams
- Custom sweatband print and woven neck label
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Five-Panel Camp Caps — Frequently Asked Questions
What is the minimum order for custom five-panel camp caps?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are five-panel camp caps made of?
245-320 GSM cotton canvas or ripstop, unlined crown, cotton webbing strap. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
What is the difference between a five-panel and a six-panel cap?
A five-panel has one seamless front panel with no centre seam, so it suits full-width artwork and labels. A six-panel splits the front into two panels and is usually structured, which suits embroidered crests.
Is the camp cap structured or soft?
It is unstructured by default, so it sits low and packs flat. If you need a firmer front we can add a light fusing behind the front panel without changing the five-panel look.
Can the peak be flat rather than curved?
Yes. We stitch the peak with a flat card insert for a board-flat look, or a lightly pre-curved insert. Buyers often order both peak styles under one artwork.
How much do custom five-panel camp caps cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
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