Custom Fleece-Lined Thermal Beanies
ZipaSports manufactures custom fleece-lined thermal beanies in Sialkot, Pakistan, with a minimum order of 20–25 pieces per design and 15–25 business day production. Ordered by construction firms, groundskeeping crews and winter sports teams working outdoors in genuine cold.
A full fleece lining is sewn into the knitted shell rather than a partial band, so the whole crown is insulated instead of just the forehead. The lining is 280-350 GSM fleece with a flatlock-finished crown seam that avoids a bulky ridge under a helmet or hood. The knit shell can be cuffed or cuffless, and the fit is cut close so the beanie sits under a hood without bunching.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
Fleece-Lined Thermal Beanies Specifications & Options
| Fabric / materials | Knitted shell with 280-350 GSM fleece lining, flatlock crown seam |
|---|---|
| Shell | Rib or flat knit, cuffed or cuffless |
| Lining | Full 280-350 GSM fleece |
| Seams | Flatlock crown seam, low-bulk |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Fleece-Lined Thermal Beanies Customisation Options
- Full fleece lining or forehead band only
- Cuffed or cuffless skull-cap silhouette
- Hi-vis knit shade with reflective label
- Woven company patch or direct embroidery
- Ear-covering extended crown depth
- Contrast lining colour
- Deeper L/XL crown for larger head sizes
- Bulk polybag or individual retail packing
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Fleece-Lined Thermal Beanies — Frequently Asked Questions
What is the minimum order for custom fleece-lined thermal beanies?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are fleece-lined thermal beanies made of?
Knitted shell with 280-350 GSM fleece lining, flatlock crown seam. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
Does the lining make the beanie too bulky for a helmet?
The flatlock crown seam and close pattern keep bulk down, and most site crews wear this under a hard hat. If you need it thinner we can line the band only.
How should a lined beanie be washed?
Cool wash, no fabric softener, and dry flat. Softener coats fleece fibres and reduces how much air the pile traps, which is where the warmth comes from.
Can it be made in a hi-vis colourway?
Yes, in fluorescent yellow or orange knit with a reflective woven label, designed to EN ISO 20471 visibility requirements with compliance documentation support on request.
How much do custom fleece-lined thermal beanies cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
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