
Custom Junior Youth Caps
ZipaSports manufactures custom junior youth caps in Sialkot, Pakistan, with a minimum order of 20–25 pieces per design and 15–25 business day production. Ordered by academies, school sports departments and clubs that run a mini and junior section alongside the senior squad.
Every dimension is graded down rather than simply tightened, so crown depth, peak length and sweatband height all suit a child's head instead of a small adult's. Seams are kept low-bulk and the sweatband is soft-edged so it does not mark the forehead during a long training session. The strap is hook-and-loop for easy self-adjustment, and artwork matches the senior cap so a family can buy both.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
Junior Youth Caps Specifications & Options
| Fabric / materials | Soft-washed 245-320 GSM cotton twill, junior-graded crown, soft sweatband |
|---|---|
| Crown | Junior-graded depth, six or five panels |
| Peak | Shortened, pre-curved |
| Closure | Hook-and-loop strap or small slider |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Junior Youth Caps Customisation Options
- Junior and mini junior crown blocks
- Structured or unstructured build
- Hook-and-loop or slider closure
- Artwork scaled from the senior cap
- Bright team colourways and contrast peaks
- Player or squad number embroidered at the rear
- Lightweight polyester version for summer camps
- Name label sewn inside the sweatband
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Junior Youth Caps — Frequently Asked Questions
What is the minimum order for custom junior youth caps?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are junior youth caps made of?
Soft-washed 245-320 GSM cotton twill, junior-graded crown, soft sweatband. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
Why not just tighten an adult cap?
An adult crown is too deep for a child and sits over the eyes even when the strap is pulled in. Grading the whole pattern is the only way to get the proportions right.
Which closure suits younger children?
Hook-and-loop, because they can adjust it themselves and there is no metal against the head. Older juniors often prefer a small slider to match the senior cap.
Can each cap carry a player name?
Yes. We embroider names or squad numbers on the rear panel or side, and clubs often add a sewn-in label inside the sweatband so caps are easy to identify after training.
How much do custom junior youth caps cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
Related resources
More Caps & Headwear products





