Custom Legionnaire Sun Caps
ZipaSports manufactures custom legionnaire sun caps in Sialkot, Pakistan, with a minimum order of 20–25 pieces per design and 15–25 business day production. Ordered by outdoor work crews, cricket and athletics clubs, and tour operators working in strong sun.
A stitched neck drape runs from ear to ear across the rear of the crown, covering the neck and shoulders that a normal cap leaves exposed. The body is 140-180 GSM polyester with mesh crown vents, and the drape can be made detachable on hook-and-loop so the cap doubles as a standard peaked cap. A chin cord with barrel lock stops the cap lifting in wind.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
Legionnaire Sun Caps Specifications & Options
| Fabric / materials | 140-180 GSM polyester with mesh vents, polyester neck drape, wicking sweatband |
|---|---|
| Crown | Five panels, unstructured, mesh vented |
| Neck drape | Fixed or detachable on hook-and-loop |
| Peak | Extended pliable peak |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Legionnaire Sun Caps Customisation Options
- Fixed or removable neck drape
- Drape length shortened or extended to your spec
- Hi-vis colourway with reflective taping
- Peak length extended for full face shade
- Mesh or solid rear panel
- Chin cord in elastic or flat cord with barrel lock
- Company logo embroidered on front and drape
- Wicking or terry sweatband
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Legionnaire Sun Caps — Frequently Asked Questions
What is the minimum order for custom legionnaire sun caps?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are legionnaire sun caps made of?
140-180 GSM polyester with mesh vents, polyester neck drape, wicking sweatband. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
Can the neck flap be removed?
Yes, if you order the detachable build. The drape attaches on a hook-and-loop strip inside the rear crown so the same cap works with and without it.
Is this suitable for site work in a hi-vis colourway?
We build it in fluorescent yellow or orange with reflective taping, designed to EN ISO 20471 visibility requirements, with compliance documentation support on request. We do not certify the finished cap ourselves.
How does it wash?
Machine wash cool and line dry. Polyester keeps its shape well, and reflective tape lasts longer if you avoid tumble drying and direct ironing over the tape.
How much do custom legionnaire sun caps cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
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