Custom Six-Panel Structured Baseball Caps
ZipaSports manufactures custom six-panel structured baseball caps in Sialkot, Pakistan, with a minimum order of 20–25 pieces per design and 15–25 business day production. Ordered by clubs, corporate brands and streetwear labels that want a firm-fronted cap holding embroidery cleanly.
The crown is cut from 245-320 GSM cotton twill with buckram fusing behind the two front panels so 3D puff embroidery keeps its shape. Six taped seams, six embroidered eyelets and a fabric-covered button finish the crown, and the pre-curved peak carries a card insert with eight rows of topstitching. Closure options run from antique-brass slider to plastic snap or self-fabric strap with hidden buckle.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
Six-Panel Structured Baseball Caps Specifications & Options
| Fabric / materials | 245-320 GSM cotton twill crown, buckram front fusing, cotton twill sweatband |
|---|---|
| Crown | Six panels, structured, buckram-fused front |
| Peak | Pre-curved, card insert, eight-row topstitching |
| Closure | Metal slider, plastic snap or self-fabric strap |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Six-Panel Structured Baseball Caps Customisation Options
- Crown colourway and contrast panel combinations
- Peak in matching or contrast fabric, plain or sandwich trim
- 3D puff, flat embroidery, woven patch or debossed leather badge
- Metal slider, snapback plastic, buckle or hook-and-loop closure
- Eyelet style: embroidered, metal grommet or laser-cut vent
- Cotton, moisture-wicking or printed inner sweatband
- Under-peak print in team colour or sublimated pattern
- Woven neck label, hang tag and individual polybag
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Six-Panel Structured Baseball Caps — Frequently Asked Questions
What is the minimum order for custom six-panel structured baseball caps?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are six-panel structured baseball caps made of?
245-320 GSM cotton twill crown, buckram front fusing, cotton twill sweatband. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
Will 3D puff embroidery hold its shape on this crown?
Yes. The buckram fusing behind the front panels gives the needle a firm base, which is what keeps puff embroidery standing proud. We cap stitch height to suit the thread and foam density so the letters stay crisp after handling.
How should a structured cap be washed?
Hand wash in cool water with mild detergent and reshape over a bowl or ball to dry. Machine washing and tumble drying soften the buckram and can distort the peak card.
Can you make it in fitted sizes rather than adjustable?
Yes. We build closed-back fitted crowns in S to XL using a stretch elastic sweatband, and we can supply a custom size chart if your sizing runs differently.
How much do custom six-panel structured baseball caps cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
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