Custom Six-Panel Structured Baseball Caps
ZipaSports is a custom six-panel structured baseball caps manufacturer and supplier in Sialkot, Pakistan — our own factory since 2005 — producing custom six-panel structured baseball caps, club training caps, corporate logo caps and matching snapbacks for gyms and CrossFit boxes, dance and cheer programmes, clubs and academies, brand owners and sourcing agents, from 20–25 pieces per design, with a free 24-hour digital mockup and a free remake on any manufacturing defect.
The crown is cut from 245-320 GSM cotton twill with buckram fusing behind the two front panels so 3D puff embroidery keeps its shape. Six taped seams, six embroidered eyelets and a fabric-covered button finish the crown, and the pre-curved peak carries a card insert with eight rows of topstitching. Closure options run from antique-brass slider to plastic snap or self-fabric strap with hidden buckle.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
- Sample 5–7 days, credited on bulk
- Express 7–12 days
- 🛡️ Free remake guarantee
Six-Panel Structured Baseball Caps Specifications & Options
| Fabric / materials | 245-320 GSM cotton twill crown, buckram front fusing, cotton twill sweatband |
|---|---|
| Crown | Six panels, structured, buckram-fused front |
| Peak | Pre-curved, card insert, eight-row topstitching |
| Closure | Metal slider, plastic snap or self-fabric strap |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Six-Panel Structured Baseball Caps Customisation Options
- Crown colourway and contrast panel combinations
- Peak in matching or contrast fabric, plain or sandwich trim
- 3D puff, flat embroidery, woven patch or debossed leather badge
- Metal slider, snapback plastic, buckle or hook-and-loop closure
- Eyelet style: embroidered, metal grommet or laser-cut vent
- Cotton, moisture-wicking or printed inner sweatband
- Under-peak print in team colour or sublimated pattern
- Woven neck label, hang tag and individual polybag
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Six-Panel Structured Baseball Caps — Frequently Asked Questions
What is the minimum order for custom six-panel structured baseball caps?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are six-panel structured baseball caps made of?
245-320 GSM cotton twill crown, buckram front fusing, cotton twill sweatband. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
Will 3D puff embroidery hold its shape on this crown?
Yes. The buckram fusing behind the front panels gives the needle a firm base, which is what keeps puff embroidery standing proud. We cap stitch height to suit the thread and foam density so the letters stay crisp after handling.
How should a structured cap be washed?
Hand wash in cool water with mild detergent and reshape over a bowl or ball to dry. Machine washing and tumble drying soften the buckram and can distort the peak card.
Can you make it in fitted sizes rather than adjustable?
Yes. We build closed-back fitted crowns in S to XL using a stretch elastic sweatband, and we can supply a custom size chart if your sizing runs differently.
How much do custom six-panel structured baseball caps cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
What happens if my six-panel structured baseball caps arrive with a defect?
Quality Guarantee: if any garment arrives with a manufacturing defect, we remake it free of charge — the remake goes into production within 3 days of your report. Send photos and your order reference within 7 days of delivery; replacement pieces are shipped to you at no charge, or we issue a credit if you prefer. Full policy: Quality Guarantee.
Do you make six-panel structured baseball caps for startup brands, clubs and academies?
Yes. ZipaSports manufactures custom six-panel structured baseball caps in Sialkot, Pakistan for startup and established sportswear brands (no MOQ limit for brands), for clubs and teams from 20–25 pieces per design, and for academies, schools, gyms and studios — each order carries your own crest, colours, names, numbers and labels.
Are you a caps manufacturer or a trading company?
ZipaSports is the factory. Every cap and hat is panelled, embroidered or printed, sewn and inspected in our own facility in Sialkot, Pakistan, in production since 2005. You deal with the production team directly, not an agent, and you can request pre-shipment photos or a video tour.
Custom Six-Panel Structured Baseball Caps — manufacturer, supplier & factory in Sialkot
Buyers describe this product in different words — custom six-panel structured baseball caps, custom six-panel structured baseball cap manufacturer, six-panel structured baseball caps supplier — and every phrasing lands at the same place: ZipaSports' own factory in Sialkot, Pakistan, where six-panel structured baseball caps are cut, printed, sewn and inspected under one roof. Whether you are sourcing as a caps & headwear club, an academy, a gym or a brand, the minimum is 20–25 pieces per design and the digital mockup is free within 24 hours.
As a caps & headwear apparel supplier we also handle wholesale runs for distributors and private-label production for startup and established brands — your labels, your packaging, our factory. Every six-panel structured baseball caps order is covered by the quality guarantee: any manufacturing defect is remade free of charge.
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Who orders custom six-panel structured baseball caps? Startups, clubs, academies & more
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