Custom Wide-Brim Sun Hats
ZipaSports manufactures custom wide-brim sun hats in Sialkot, Pakistan, with a minimum order of 20–25 pieces per design and 15–25 business day production. Ordered by cricket clubs, groundskeeping teams, safari and fishing outfitters and outdoor event staff.
The brim is built from layered canvas with a sewn-in stiffener and multiple rows of concentric topstitching so it holds its shape rather than flopping over the eyes. The crown carries mesh vent panels or brass eyelets, an internal wicking sweatband and a drawcord that lets the hat sit tight in wind. Chin cords run through side eyelets with a barrel lock and can be tucked inside when not needed.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
Wide-Brim Sun Hats Specifications & Options
| Fabric / materials | 245-320 GSM cotton canvas or ripstop, layered stiffened brim, wicking sweatband |
|---|---|
| Brim | Wide, layered, sewn stiffener, concentric topstitching |
| Crown | Four or six panels with mesh vent band |
| Ventilation | Mesh panels or brass eyelets |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Wide-Brim Sun Hats Customisation Options
- Brim width adjusted for full or partial shade
- Cotton canvas, ripstop nylon or poly-cotton twill body
- Mesh vent band or metal eyelet ventilation
- Chin cord fixed, removable or fully omitted
- Contrast under-brim fabric
- Embroidered club crest or printed side panel
- Foldable soft-brim version for packing
- Internal drawcord for fine fit adjustment
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Wide-Brim Sun Hats — Frequently Asked Questions
What is the minimum order for custom wide-brim sun hats?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are wide-brim sun hats made of?
245-320 GSM cotton canvas or ripstop, layered stiffened brim, wicking sweatband. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
Will the brim stay flat or droop after washing?
The stiffener is sewn between layers, not fused, so it survives washing. Hand wash and dry the hat flat on its crown so the brim keeps its shape.
Can this be made packable for travel?
Yes. We use a soft stiffener and shorter brim rows on the packable version, which rolls into a bag and springs back. The trade-off is a slightly softer brim edge.
Do you offer a junior size?
Yes. We grade the crown and shorten the brim so the hat does not sit on a child's shoulders, and we usually keep the chin cord fixed on junior versions.
How much do custom wide-brim sun hats cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
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