Custom Winter Trapper Hats
ZipaSports manufactures custom winter trapper hats in Sialkot, Pakistan, with a minimum order of 20–25 pieces per design and 15–25 business day production. Ordered by outdoor work crews, ski schools and winter event staff who need coverage over the ears and neck.
The shell is a quilted 190T-210T PU-coated polyester with a light wadding, so it sheds sleet while trapping warmth across the crown. Ear flaps are lined in pile fleece and can be worn down and fastened under the chin, or folded up and clipped at the crown when the weather eases. A shaped rear skirt covers the nape and the chin strap uses a press stud rather than a buckle so it can be worked with gloves on.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
Winter Trapper Hats Specifications & Options
| Fabric / materials | 190T-210T PU-coated quilted polyester shell, pile-fleece lining, wadding |
|---|---|
| Shell | Quilted 190T-210T PU-coated polyester |
| Lining | Pile fleece with light wadding |
| Flaps | Ear flaps down and fastened, or folded and clipped |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Winter Trapper Hats Customisation Options
- Shell colour and quilt pattern
- Pile fleece or brushed fleece lining
- Ear flap length adjusted
- Press-stud or hook-and-loop chin strap
- Embroidered or woven company badge
- Hi-vis shell colour with reflective piping
- Fold-up flap clip at the crown
- Bulk packing for site issue
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Winter Trapper Hats — Frequently Asked Questions
What is the minimum order for custom winter trapper hats?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are winter trapper hats made of?
190T-210T PU-coated quilted polyester shell, pile-fleece lining, wadding. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
Can the ear flaps be worn up?
Yes. They fold to the crown and clip in place, so the hat works as a plain padded cap in milder conditions and as full coverage when it turns.
Is the shell waterproof?
The PU-coated polyester shell sheds rain and sleet well in normal use. It is a weather-resistant outer, not a sealed waterproof, so seams are not taped as standard.
Can it be issued in a hi-vis colour?
Yes, in fluorescent shell colours with reflective piping, designed to EN ISO 20471 visibility requirements with compliance documentation support on request.
How much do custom winter trapper hats cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
Related resources
More Caps & Headwear products
